Controlling wireless power transfer systems

• US 10,637,292 B2
• Filed: 02/03/2017
• Issued: 04/28/2020
• Est. Priority Date: 02/02/2016
• Status: Active Grant

• Current Assignee: WiTricity Corporation
• Original Assignee: WiTricity Corporation
• Inventors: DeBaun, David R., Kurs, Andre B.
• Primary Examiner(s): Parihar, Suchin
• Application Number:
  US15/423,649
• Publication Number:
  US 20170222484A1
• Time in Patent Office: 1,180 Days
• Field of Search: 320108
• CPC Class Codes: B60L 53/122 Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: B60L 53/38 specially adapted for charging by inductive energy transfer
• CPC Class Codes: B60L 53/39 with position-responsive activation of primary coils
• CPC Class Codes: G05F 1/66 Regulating electric power
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02M 3/24 by static converters
• CPC Class Codes: H03H 7/38 Impedance-matching networks
• CPC Class Codes: H03H 7/40 Automatic matching of load impedance to source impedance
• CPC Class Codes: H04B 5/24 Inductive coupling
• CPC Class Codes: H04B 5/79 for data transfer in combination with power transfer
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

Methods, systems, and devices for operating wireless power transfer systems. One aspect features a wireless energy transfer system that includes a transmitter, and a receiver. The transmitter has a transmitter-IMN and is configured to perform operations including performing a first comparison between a characteristic of a power of the transmitter and a target power. Adjusting, based on the first comparison, a reactance of the transmitter-IMN to adjust the power of the transmitter. The receiver has a receiver-IMN and is configured to perform operations including determining an efficiency of the wireless energy transfer system at a second time based on power data from the transmitter. Performing a second comparison between the efficiency at the second time and an efficiency of the wireless energy transfer system at a first time, the first time being prior to the second time. Adjusting, based on the second comparison, a reactance of the receiver-IMN.

Claims

1. A method of operating a wireless energy transfer system comprising:

tuning, by a wireless energy transmitter, a transmitter impedance matching network (IMN) of the wireless energy transmitter to achieve a target transmitter power characteristic;

sending, by the wireless energy transmitter to a wireless energy receiver, power data that indicates a value of a power level of the wireless energy transmitter;

tuning, by the wireless energy receiver and based on the power data, a receiver-IMN to improve an efficiency of the wireless energy transfer system.

2. The method of claim 1, wherein the target transmitter power characteristic is a target power factor.

3. The method of claim 2, wherein a power factor is represented by a phase difference between a transmitter voltage and a transmitter current, and wherein the target power factor is a target phase difference.

4. The method of claim 1, further comprising adjusting an inverter bus voltage to achieve a target power magnitude.

5. The method of claim 1, further comprising performing a safety check prior to adjusting the transmitter-IMN.

6. The method of claim 5, wherein the safety check is an over-voltage check or an over-current check.

7. The method of claim 1, further comprising:

performing, by the wireless energy transmitter, a plurality of checks comprising a check of a magnitude of a transmitter power, a check of a transmitter power factor, and a check of a frequency of an inverter in the wireless energy transmitter; and

in response to the plurality checks, selectively adjusting the frequency of the inverter to adjust the power of the wireless energy transmitter.

8. The method of claim 1, further comprising:

performing a plurality of checks comprising a check of a magnitude of a transmitter power and a check of a phase shift of an inverter of the wireless energy transmitter; and

in response to the plurality of checks, selectively adjusting the phase shift of the inverter to adjust the power of the wireless energy transmitter.

9. The method of claim 1, wherein the wireless energy transmitter is an electric vehicle charger and wherein the wireless energy receiver is coupled to a power system of an electric vehicle.

10. The method of claim 1, further comprising adjusting, while starting up the wireless energy transmitter, a reactance of the transmitter-IMN to a maximum value.

11. The method of claim 1, further comprising adjusting, while starting up the wireless energy receiver, a reactance of the receiver-IMN to a minimum value.

12. The method of claim 2, wherein a magnitude of a step size for adjustments to the transmitter IMN is based on a difference between a measured power factor and the target power factor.

13. The method of claim 4, wherein a magnitude of a step size for adjustments to the inverter bus voltage is based on a difference between a measured power magnitude and the target power magnitude.

14. The method of claim 1, further comprising:

performing at least one check comprising testing an operational limit of the wireless energy transmitter; and

in response to the at least one check, selectively adjusting a phase shift of an inverter to adjust the power of the wireless energy transmitter.

15. The method of claim 8, wherein a magnitude of the phase shift of the inverter is based on a difference between a measured power characteristic and the target transmitter power characteristic.

16. The method of claim 1, further comprising adjusting, while starting up the wireless energy transmitter, a phase shift of an inverter to a predefined value.

17. The method of claim 16, wherein the predefined value is a maximum value.

18. The method of claim 1, further comprising:

calculating, by the wireless energy receiver and using the power data from the wireless energy transmitter, the efficiency of the wireless energy transfer system.

19. A wireless power transmitter for a wireless energy transfer system, the wireless power transmitter comprising:

a source resonator; and

transmitter power and control circuitry coupled with the source resonator to drive the source resonator with alternating current, the transmitter power and control circuitry comprising a transmitter impedance matching network (IMN), and the transmitter power and control circuitry being configured to

tune the transmitter-IMN to achieve a target transmitter power characteristic, and

send, to a wireless energy receiver, power data that indicates a value of a power level of the wireless power transmitter, thereby causing the wireless power receiver to tune, based on the power data, a receiver-IMN to improve an efficiency of the wireless energy transfer system.

20. The wireless power transmitter of claim 19, comprising one or more non-transitory computer readable storage media storing first instructions, wherein the transmitter power and control circuitry is configured to tune the transmitter-IMN and send the power data responsive to execution of the first instructions using one or more first processing devices, and the wireless power receiver is configured to tune the receiver-IMN responsive to execution of second instructions using one or more second processing devices.