Inductive power transfer apparatus

• US 10,673,274 B2
• Filed: 04/30/2015
• Issued: 06/02/2020
• Est. Priority Date: 10/17/2011
• Status: Active Grant

• Current Assignee: Auckland UniServices Limited (Auckland University)
• Original Assignee: Auckland UniServices Limited (Auckland University)
• Inventors: Boys, John Talbot, Huang, Chang-yu, Covic, Grant Anthony, Budhia, Mickel Bipin
• Primary Examiner(s): Amaya, Carlos
• Assistant Examiner(s): Parries, Dru
• Application Number:
  US14/700,770
• Publication Number:
  US 20160028240A1
• Time in Patent Office: 1,860 Days
• Field of Search: 307104, 320108
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: B60L 53/30 Constructional details of charging stations
• CPC Class Codes: B60L 53/38 specially adapted for charging by inductive energy transfer
• CPC Class Codes: H01F 27/255 made from particles H01F27/26 takes precedence
• CPC Class Codes: H01F 27/2871 Pancake coils
• CPC Class Codes: H01F 3/10 Composite arrangements of magnetic circuits
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/005 Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A magnetic flux pad for receiving or generating magnetic flux. The pad includes two pole areas (11, 12) associated with a magnetically permeable core 14. Coils 17 define the pole areas. The pad allows useable flux to be generated at a significant height above a surface of the pad.

Claims

1. A magnetic flux pad having a front face and a back face, the flux pad for generating or receiving magnetic flux in or from a space beyond the front face, the pad comprising:

a magnetically permeable core having a side nearest to the front face of the pad; and

two substantially flat and substantially co-planar coils on the side of the core, magnetically associated with the core and each coil defining a corresponding pole area for sending or receiving flux,

wherein the flux enters the pad at one of the pole areas, exits the pad at the other pole area and forms an arch between the pole areas in the space beyond the front face of the pad, and wherein the pad has a centreline that separates the pole areas defined by the two substantially flat substantially planar coils, and the core does not extend past a periphery of the two substantially flat substantially planar coils in a direction parallel to the centreline of the pad.

2. The magnetic flux pad as claimed in claim 1 wherein the core comprises at least two lengths of permeable material, each of the at least two lengths of permeable material provides a flux pipe between the pole areas defined by the two substantially flat substantially planar coils, and the at least two lengths of permeable material are not in physical contact or immediately adjacent one another.

3. The magnetic flux pad as claimed in claim 1 wherein the coils are each asymmetric.

4. The magnetic flux pad as claimed in claim 3 wherein windings of the coils are wider between the pole areas than at a periphery of the pad.

5. The magnetic flux pad as claimed in claim 1 wherein the coils are located immediately adjacent to each other in a region between the pole areas.

6. The magnetic flux pad as claimed in claim 1 further comprising a conductive backing plate at the back face of the pad, wherein the backing plate is fabricated from a flux repelling material.

7. The magnetic flux pad as claimed in claim 1 further comprising a former of non-permeable material which includes a first region for forming and supporting one of the coils, a second region for forming and supporting the other of the coils and depressions for locating and supporting the magnetically permeable core.

8. The magnetic flux pad as claimed in claim 1 wherein the pad is configured to guide substantially all of the flux that exits the pad along a path that is completely above the front face of the pad.

9. The magnetic flux pad as claimed in claim 1 wherein the two substantially flat substantially planar coils sit on top of the side of the core nearest to the front face of the pad, and the core provides a flux pipe that connects the pole areas defined by the two substantially flat substantially planar coils, and the two substantially flat substantially planar coils sit on the magnetically permeable core with no path through the core that passes through the coils.

10. The pad of claim 1, wherein the pad is configured to project flux in an arch shaped path in the space beyond the front face of the pad.

11. A magnetic flux pad comprising a magnetically permeable core, and two wound coils arranged substantially co-planar on the magnetically permeable core, wherein each of the two coils defines a pole area, and the windings of the two coils are wider between the pole areas than at a periphery of the pad.

12. The pad of claim 11, wherein the windings of the two coils between the pole areas are separated by air gaps, and the air gaps are less than a width of a conductor that the coil is wound from.

13. The magnetic flux pad of claim 12 wherein the pad is configured to guide flux from a first pole area, defined by a first one of the two wound coils, in a complete curved path through a space beyond a front face of the pad, to a second pole area, defined by a second one of the two wound coils.

14. The pad of claim 11, wherein the two wound coils comprise a single conductor.

15. The pad of claim 11, wherein the two wound coils sit on a front face of the magnetically permeable core, and the magnetic flux pad comprises a flux repelling backing plate attached to a surface of the magnetic flux pad opposite the front face of the magnetically permeable core.

16. The pad of claim 15, wherein the magnetically permeable core comprises at least two strips of ferrite, the at least two strips of ferrite extend between the pole areas of the two wound coils, and the at least two strips of ferrite are not in physical contact or immediately adjacent one another.

17. A magnetic flux pad comprising a magnetically permeable core, and two substantially flat coils arranged substantially co-planar on the magnetically permeable core, wherein each of the coils defines a pole area, the magnetically permeable core extends in a longitudinal direction between the pole areas, and the magnetically permeable core is discontinuous in a direction transverse to the longitudinal direction.

18. The pad of claim 17, wherein the magnetically permeable core comprises lengths of high permeability material that extend in the longitudinal direction, and the discontinuities comprises gaps between the high permeability material that are filled with a low permeability material.

19. The pad of claim 17, wherein the magnetically permeable core comprises a plurality of ferrite bars that extend substantially parallel to the longitudinal direction of the magnetically permeable core, and the plurality of ferrite bars are separated, in the direction transverse to the longitudinal direction, by gaps that extend substantially parallel to the longitudinal direction of the magnetically permeable core.

20. A magnetic flux pad having a front face and a back face, the flux pad for generating or receiving magnetic flux in or from a space beyond the front face, the pad comprising:

a magnetically permeable core having a side nearest to the front face of the pad; and

two substantially flat, asymmetric, and substantially co-planar coils on the side of the core, magnetically associated with the core and each coil defining a corresponding pole area for sending or receiving flux,

wherein the flux enters the pad at one of the pole areas, exits the pad at the other pole area and forms an arch between the pole areas in the space beyond the front face of the pad.