Rechargeable, high-density electrochemical device

• US 10,680,277 B2
• Filed: 11/21/2017
• Issued: 06/09/2020
• Est. Priority Date: 06/07/2010
• Status: Active Grant

• Current Assignee: Sapurast Research LLC
• Original Assignee: Sapurast Research LLC
• Inventors: Snyder, Shawn W., Neudecker, Bernd J.
• Primary Examiner(s): Arciero, Adam A
• Application Number:
  US15/819,172
• Publication Number:
  US 20180097252A1
• Time in Patent Office: 931 Days
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/0562 Solid materials
• CPC Class Codes: H01M 4/485 of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy H01M4/505, H01M4/525 take precedence
• CPC Class Codes: H01M 4/624 Electric conductive fillers
• CPC Class Codes: H01M 4/665 Composites
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Rechargeable, high-density electrochemical devices are disclosed. These electrochemical devices may, for example, include high energy densities that store more energy in a given, limited volume than other batteries and still show acceptable power or current rate capability without any liquid or gel-type battery components. Certain embodiments may involve, for example, low volume or mass of all of the battery components other than the cathode, while simultaneously achieving high electrochemically active mass inside the positive cathode.

Claims

1. A rechargeable electrochemical device comprising:

a solid-state cathode comprising;

an electrochemically active material having an electronic conductivity and an ionic conductivity, the electrochemically active material having a modified surface with enhanced lithium ion grain boundary conductivity, such that the ionic conductivity of the electrochemically active material with the modified surface is at least three times higher than an ionic conductivity of the electrochemically active material without the modified surface, wherein

the solid-state composite cathode does not include a liquid and does not include a gel, and

the modified surface is a chemically modified surface achieved with reacting the electrochemically active material with a surface modifying chemical.

2. The rechargeable electrochemical device of claim 1, wherein the solid-state cathode further comprises an electronically conducting material having an electronic conductivity at least three times higher than the electronic conductivity of the electrochemically active material in a pre-charged state.

3. The rechargeable electrochemical device of claim 2, wherein the electronically conducting material is nickel.

4. The rechargeable electrochemical device of claim 2, wherein the electrochemically active material is 80 wt. % or greater of the solid-state composite cathode.

5. The rechargeable electrochemical device of claim 1, wherein a particle size of the electrochemically active material is between 0.1-10 μ

m.

6. The rechargeable electrochemical device of claim 1, wherein the electrochemically active material is surface modified LiCoO₂.

7. The rechargeable electrochemical device of claim 1, wherein the electronic conductivity of the electrochemically active material is enhanced by doping a bulk grain portion of the electrochemically active material.

8. The rechargeable electrochemical device of claim 1, further comprising a solid-state electrolyte, which does not comprise a liquid and which does not comprise a gel.

9. The rechargeable electrochemical device of claim 1, wherein the surface modifying chemical is LiIO₄*2H₂O or polypyrrole.

10. A rechargeable electrochemical device comprising:

a solid-state composite cathode consisting of;

an electrochemically active material having an electronic conductivity and an ionic conductivity, the electrochemically active material having a modified surface such that the ionic conductivity of the electrochemically active material with the modified surface is at least three times higher than an ionic conductivity of the bulk grain of the electrochemically active material, and

an electronically conducting material having an electronic conductivity at least three times higher than the electronic conductivity of the electrochemically active material in a pre-charged state.

11. The rechargeable electrochemical device of claim 10, wherein the electronically conducting material is nickel and the electrochemically active material is LiCoO₂.

12. The rechargeable electrochemical device of claim 10, wherein the modified surface of the electrochemically active material is a mechanically modified surface.

13. The rechargeable electrochemical device of claim 10, wherein the modified surface of the electrochemically active material is a chemically modified surface by reaction of the electrochemically active material with a surface modifying chemical.

14. A rechargeable electrochemical device comprising:

a solid-state composite cathode including;

an electrochemically active material consisting essentially of LiCoO₂, the electrochemically active material having an electronic conductivity and an ionic conductivity, the electrochemically active material having a mechanically modified surface having enhanced lithium ion grain boundary conductivity, such that the ionic conductivity of the electrochemically active material with the modified surface is at least three times higher than an ionic conductivity of bulk electrochemically active material without the modified surface, wherein the solid-state composite cathode does not include a liquid and does not include a gel;

a negative anode; and

a solid-state electrolyte sandwiched between the solid state composite cathode and the negative anode.

15. The rechargeable electrochemical device of claim 14, wherein a particle size of the electrochemically active material is between 0.1 μ

m-10 μ

m.

16. The rechargeable electrochemical device of claim 14, wherein the solid-state composite cathode further comprises an electronically conducting material having an electronic conductivity at least three times higher than the electronic conductivity of the electrochemically active material in a pre-charged state.

17. The rechargeable electrochemical device of claim 16, wherein the electronically conducting material is nickel.

18. The rechargeable electrochemical device of claim 16, wherein the electrochemically active material is 80 wt. % or greater of the solid-state composite cathode.

19. The rechargeable electrochemical device of claim 16, further comprising a volumetric capacity density of at least 250 Ah/liter in a fully packaged state.

20. The rechargeable electrochemical device of claim 16, further comprising a volumetric energy density of at least 1000 Wh/liter in a fully packaged state.