Electronic vaping device and vapor generating apparatus

• US 10,694,782 B2
• Filed: 07/30/2014
• Issued: 06/30/2020
• Est. Priority Date: 07/30/2013
• Status: Active Grant

• Current Assignee: Altria Client Services LLC (Altria Group, Inc.)
• Original Assignee: Altria Client Services LLC (Altria Group, Inc.)
• Inventors: Liu, Loi Ying
• Primary Examiner(s): Hoang, Tu B
• Assistant Examiner(s): Ward, Thomas J
• Application Number:
  US14/907,837
• Publication Number:
  US 20160157523A1
• Time in Patent Office: 2,162 Days
• Field of Search: 392395, 131329, 131347, 219201, 219525
• CPC Class Codes: A24F 40/10 Devices using liquid inhalable precursors
• CPC Class Codes: A24F 40/42 Cartridges or containers for inhalable precursors
• CPC Class Codes: A24F 40/44 Wicks
• CPC Class Codes: A24F 40/50 Control or monitoring
• CPC Class Codes: A24F 40/51 Arrangement of sensors
• CPC Class Codes: A24F 40/53 Monitoring, e.g. fault detection
• CPC Class Codes: A61M 11/005 using ultrasonics spraying or atomising liquids using ultrasonic vibrations in general B05B17/06
• CPC Class Codes: A61M 11/044 with electrodes immersed in the liquid
• CPC Class Codes: A61M 15/001 using ultrasonic means
• CPC Class Codes: A61M 15/0085 using ultrasonics spraying or atomising liquids using ultrasonic vibrations in general B05B17/06
• CPC Class Codes: A61M 15/06 Inhaling appliances shaped like cigars, cigarettes or pipes
• CPC Class Codes: A61M 2205/3389 Continuous level detection A61M2205/3393 takes precedence
• CPC Class Codes: A61M 2205/583 by visual feedback
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: G01F 23/241 for discrete levels
• CPC Class Codes: H05B 1/0208 actuated by the expansion or evaporation of a gas or liquid
• CPC Class Codes: H05B 1/0227 Applications
• CPC Class Codes: H05B 1/0244 Heating of fluids H05B1/0247 takes precedence
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/021 Heaters specially adapted for heating liquids
• CPC Class Codes: H05B 2203/022 : Heaters specially adapted for heating gaseous material
• CPC Class Codes: H05B 3/0014 : Devices wherein the heating current flows through particular resistances
• CPC Class Codes: H05B 3/04 : Waterproof or air-tight seals for heaters
• CPC Class Codes: H05B 3/44 : heating conductor arranged within rods or tubes of insulating material

Abstract

A flavored vapor generator (100, 200, 300, 400) used for an electronic smoking apparatus (10) comprises a housing; a liquid retention material (155, 255) which is filled, soaked or immersed with a flavored liquid and received inside the housing; an electric heater (150, 350, 450) for heating the liquid retention material (155, 255) to generate flavored vapor; and a sensor (156, 356, 456) for monitoring soaking or wetness conditions of the liquid retention material (155, 255) and providing signals for determining whether the flavored liquid in the liquid retention material (155, 255) is exhausted or almost exhausted.

Claims

1. A vapor generating apparatus comprising:

a wick;

a liquid reservoir configured to store a liquid and to supply the liquid to the wick;

a heating coil wound around the wick, the heating coil having a terminal at a first end and being configured to heat liquid on the wick; and

a sensor including at least one rigid resistive wire, the at least one rigid resistive wire having a terminal at a first end and being embedded in the wick such that the at least one rigid resistive wire is arranged at an axis of the heating coil, the sensor configured to detect depletion of the liquid in the liquid reservoir based on an electrical resistance between the terminal at the first end of the heating coil and the terminal at the first end of the at least one rigid resistive wire.

2. The vapor generating apparatus according to claim 1, wherein the liquid reservoir comprises:

a reservoir housing defining an axially extending hollow passage channel, the reservoir housing having a first liquid outlet in liquid communication with the axially extending hollow passage channel to supply the liquid to the wick;

wherein

the wick projects transversely into or across the axially extending hollow passage channel.

3. The vapor generating apparatus according to claim 2, wherein the reservoir housing has a second liquid outlet positioned opposite to the first liquid outlet, the second liquid outlet in liquid communication with the axially extending hollow passage channel to supply the liquid to the wick, wherein

the wick extends between the first liquid outlet and the second liquid outlet.

4. The vapor generating apparatus according to claim 1, wherein the liquid includes propylene glycol (PG), vegetable glycerin (VG), polyethylene glycol 400 (PEG400), a sub-combination thereof, or a combination thereof.

5. The vapor generating apparatus according to claim 1, wherein the liquid includes propylene glycol (PG), vegetable glycerin (VG), polyethylene glycol 400 (PEG400), other organic based solvents, glycol based solvents, glycerin based solvents, a sub-combination thereof, or a combination thereof.

6. The vapor generating apparatus according to claim 1, wherein the electrical resistance is below 5 MΩ

when the liquid on the wick is within an operational threshold value.

7. The vapor generating apparatus according to claim 1, wherein the electrical resistance is above 10 MΩ

when the liquid on the wick falls below a threshold minimum.

8. The vapor generating apparatus according to claim 1, wherein the at least one rigid resistive wire supports the wick above a bottom of the liquid reservoir.

9. The vapor generating apparatus according to claim 1, wherein the sensor further comprises:

a resistance measurement circuit coupled to the terminal at the first end of the heating coil and to the terminal at the first end of the at least one rigid resistive wire, the resistance measurement circuit configured to measure the electrical resistance between the terminal at the first end of the heating coil and the terminal at the first end of the at least one rigid resistive wire.

10. The vapor generating apparatus according to claim 9, wherein

the terminal at the first end of the at least one rigid resistive wire is at a base portion of the liquid reservoir.

11. The vapor generating apparatus according to claim 1, wherein the wick is an integral part of the sensor.

12. The vapor generating apparatus according to claim 1, wherein the vapor generating apparatus is a cartridge configured to be detachably coupled to a main body of an electronic vaping device.

18. An electronic vaping device comprising:

a vapor generating apparatus according to claim 1; and

an electronic controller configured to control operation of the vapor generating apparatus to heat the liquid on the wick.

19. The electronic vaping device of claim 18, wherein the electronic controller is configured to, based on depletion of the liquid in the liquid reservoir, control the vapor generating apparatus to heat the liquid on the wick at a rated power of operation, heat the liquid on the wick at a normal power of operation, or both heat the liquid on the wick at a rated power of operation and heat the liquid on the wick at a normal power of operation.

20. The electronic vaping device according to claim 18, wherein the electronic controller is configured to, in response to detecting depletion of the liquid in the liquid reservoir, reduce power output to the heating coil, generate a warning signal, or both reduce power output to the heating coil and generate a warning signal.

21. The electronic vaping device according to claim 18, wherein the electronic controller is configured to determine whether the liquid in the liquid reservoir is at least at an operational threshold value.

26. The vapor generating apparatus of claim 1, wherein the at least one rigid resistive wire is separated from the heating coil.

27. The vapor generating apparatus of claim 1, wherein

the at least one rigid resistive wire is a non-heating rigid resistive wire;

a portion of the wick is between the heating coil and the at least one rigid resistive wire; and

the sensor is configured to detect the depletion of the liquid in the liquid reservoir based on the electrical resistance between the terminal at the first end of the heating coil and the terminal at the first end of the at least one rigid resistive wire through the portion of the wick between the heating coil and the at least one rigid resistive wire.

13. A vapor generating apparatus comprising:

a liquid reservoir configured to store a liquid;

a heating coil arranged in the liquid reservoir, the heating coil having a terminal at a first end and being configured to heat the liquid; and

a sensor including a resistive wire having a terminal at a first end and being arranged in the liquid reservoir, the sensor configured to detect depletion of the liquid in the liquid reservoir based on an electrical resistance between the terminal at the first end of the heating coil and the terminal at the first end of the resistive wire.

14. An electronic vaping device comprising:

a vapor generating apparatus according to claim 13; and

an electronic controller configured to control operation of the vapor generating apparatus to heat the liquid.

15. The electronic vaping device according to claim 14, wherein the electronic controller is configured to, in response to detecting depletion of the liquid in the liquid reservoir, reduce power output to the heating coil, generate a warning signal, or both reduce power output to the heating coil and generate a warning signal.

16. The electronic vaping device according to claim 14, wherein the electronic controller is configured to determine whether the liquid in the liquid reservoir is at or above an operational threshold value.

17. The electronic vaping device of claim 14, wherein the electronic controller is configured to, based on depletion of the liquid in the liquid reservoir, control the vapor generating apparatus to heat the liquid at a rated power of operation, heat the liquid at a normal power of operation, or both heat the liquid at a rated power of operation and heat the liquid at a normal power of operation.

22. The vapor generating apparatus according to claim 13, wherein the liquid includes propylene glycol (PG), vegetable glycerin (VG), polyethylene glycol 400 (PEG400), a sub-combination thereof, or a combination thereof.

23. The vapor generating apparatus according to claim 13, wherein the liquid includes propylene glycol (PG), vegetable glycerin (VG), polyethylene glycol 400 (PEG400), other organic based solvents, glycol based solvents, glycerin based solvents, a sub-combination thereof, or a combination thereof.

24. The vapor generating apparatus according to claim 13, wherein the sensor further comprises:

a resistance measurement circuit coupled to the terminal at the first end of the heating coil and to the terminal at the first end of the resistive wire, the resistance measurement circuit configured to measure the electrical resistance between the terminal at the first end of the heating coil and the terminal at the first end of the resistive wire.

25. The vapor generating apparatus according to claim 13, wherein the vapor generating apparatus is a cartridge configured to be detachably coupled to a main body of an electronic vaping device.