Systems, devices, and methods for securing tissue using hard anchors

• US 10,695,047 B2
• Filed: 08/31/2017
• Issued: 06/30/2020
• Est. Priority Date: 09/20/2012
• Status: Active Grant

• Current Assignee: Medos International Sarl (Johnson & Johnson)
• Original Assignee: Medos International Sarl (Johnson & Johnson)
• Inventors: Sengun, Mehmet Ziya
• Primary Examiner(s): Holwerda, Kathleen S
• Assistant Examiner(s): Rwego, Kankindi
• Application Number:
  US15/692,885
• Publication Number:
  US 20170360428A1
• Time in Patent Office: 1,034 Days
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 2017/00336 with a protective sleeve, e.g. retractable or slidable
• CPC Class Codes: A61B 2017/00845 of moving parts with respect to each other
• CPC Class Codes: A61B 2017/00849 with respect to tissue, e.g. hollow organs
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening lateral eyelet for attaching suture to needle A61B2017/06019
• CPC Class Codes: A61B 2017/0458 Longitudinal through hole, e.g. suture blocked by a distal suture knot
• CPC Class Codes: A61B 2017/0475 using sutures having a slip knot
• CPC Class Codes: A61B 2017/06185 hollow or tubular hollow suture needles A61B2017/061
• CPC Class Codes: A61F 2/0811 Fixation devices for tendons or ligaments
• CPC Class Codes: A61F 2002/0841 Longitudinal channel for insertion tool running through the whole tendon anchor, e.g. for accommodating bone drill, guidewire
• CPC Class Codes: A61F 2002/0888 Anchor in or on a blind hole or on the bone surface without formation of a tunnel

Abstract

Systems, devices, and methods are provided for securing soft tissue to bone. One exemplary embodiment of a device includes an anchor, a repair filament, and a connecting filament that is coupled to the repair filament, is in contact with the anchor'"'"'s distal end, and is effective to connect the repair filament to the anchor such that the repair filament slides with respect to the anchor. The anchor can be rigid, and can include an axial bore extending therethrough. At least one of the repair filament and the connecting filament can extend through at least a portion of the axial bore, and the bore can be sized such that a portion of the filament extending therethrough barely fits to help maintain the connection between the anchor, repair filament, and connecting filament. Embodiments of the systems and devices disclosed can be used in a number of methods for repairing soft tissue.

Claims

1. A surgical method, comprising:

inserting an anchor having a plurality of bone-engaging features that extend radially outward from an outer wall of the anchor into a bone hole formed at a surgical site of a patient, the anchor having a proximal end, a distal end, and an axial bore extending from the proximal end to the distal end;

extending a repair filament through the axial bore, the repair filament having a first end, a second end, and an intermediate portion, the first and second ends extending proximal to the proximal end of the anchor and the intermediate portion forming a loop distal to the proximal end;

disposing a connecting filament located on the distal end of the anchor through the loop; and

distally advancing the anchor into the bone hole such that the connecting filament remains disposed between and in contact with the bone-engaging features and a sidewall of the bone hole, and the connecting filament is external to the bone-engaging features as the anchor advances through the bone hole.

2. The method of claim 1, further comprising coupling a tool to the anchor to distally advance the anchor into the bone hole.

3. The method of claim 2, further comprising applying tension to the repair filament by tucking at least one of the first or second ends of the repair filament into a receiving receptacle of a handle of the tool.

4. The method of claim 2, further comprising manipulating a handle of the tool to move the tool and the anchor coupled to the tool proximally or distally.

5. The method of claim 4, further comprising disposing a guide portion around at least one of a portion of the tool or a portion of the anchor to align the anchor with the bone hole.

6. The method of claim 5, further comprising inserting a removable component between the tool and the guide portion to prevent the tool from being distally advanced.

7. The method of claim 6, further comprising positioning the guide portion to abut the surgical site prior to distally advancing the tool.

8. The method of claim 7, further comprising removing the removable component to distally advance the tool relative to the guide.

9. The method of claim 8, wherein a distance between the guide portion and the distal end of the anchor increases as the anchor is distally advanced.

10. A surgical repair method, comprising:

forming an opening in a surgical site of a patient, the opening being defined by a sidewall;

coupling a bone anchor having a proximal end, a distal end, and an axial bore defined therethrough to an insertion tool, the insertion tool having a proximal end, a distal end, and a lumen extending therethrough;

extending a repair filament through the axial bore and the lumen, the repair filament being wrapped around a connecting filament at the distal end of the bone anchor, the connecting filament having a first end, a second end, and an intermediate portion, the intermediate portion being slidably engaged with the repair filament to connect the repair filament to the bone anchor;

disposing a guide around the insertion tool;

disposing a spacer element between the guide and the insertion tool to restrict relative movement therebetween;

positioning an insertion assembly comprised of the bone anchor, the insertion tool, the repair filament, the connecting filament, the guide, and the spacer element adjacent to the surgical site such that the guide abuts the surgical site adjacent to the opening, the connecting filament being disposed in contact with the bone anchor and the guide; and

removing the spacer element to advance the insertion assembly into the opening to secure the bone anchor within the opening.

11. The method of claim 10, wherein the bone anchor slides relative to the guide during insertion such that a distance between the distal end of the bone anchor and the guide increases during insertion.

12. The method of claim 10, wherein at least one of the first end or the second end of the connecting filament is disposed between an outer surface of the bone anchor and the guide prior to advancement of the insertion assembly.

13. The method of claim 10, further comprising passing a cannula into the surgical site to define a channel through which the insertion assembly is advanced.

14. The method of claim 10, wherein the first and second ends of the connecting filament are disposed between an outer surface of the bone anchor and the sidewall when the bone anchor is secured within the opening.

15. The method of claim 14, further comprising removing the guide and the insertion tool after the bone anchor is secured within the surgical site.

16. A surgical system, comprising:

an anchor configured to be implanted in a surgical site, the anchor having a proximal end, a distal end, a body defined by a sidewall that extends from the proximal end to the distal end, and at least one axial bore extending through the body, the axial bore extending from the proximal end to the distal end, the anchor having a plurality of bone-engaging features on an outer surface thereof;

an insertion tool having a proximal end, a distal end, and at least one lumen extending therethrough, the proximal end of the anchor being removably coupled to a terminal portion of the distal end of the insertion tool;

a connecting filament located distal to the distal end of the anchor; and

a repair filament extending through at least a portion of the axial bore and the lumen, the repair filament being disposed around the connecting filament such that the repair filament is slidably coupled to the connecting filament; and

a guide disposed around a portion of the insertion tool and the anchor,

wherein the connecting filament is disposed between and in contact with at least one bone-engaging feature of the plurality of bone engaging-features and the quide.

17. The system of claim 16, wherein the repair filament includes a first portion that extends from the proximal end to the distal end of the anchor and a second portion that extends from the distal end to the proximal end of the anchor, the first and second portions receiving the connecting filament therebetween.

18. The system of claim 17, wherein a diameter of the axial bore is larger than a width of the first and second portions of the repair filament extending through the axial bore.

19. The system of claim 16, wherein the axial bore and the lumen are substantially aligned.

20. The system of claim 16, wherein the insertion tool further comprises a handle at its proximal end, the handle having a receiving feature configured to receive a portion of the repair filament therein.

21. The system of claim 16, further comprising a spacer configured to be positioned between the insertion tool and the guide to prevent distal translation of the insertion tool relative to the guide.

22. The system of claim 16, wherein a diameter of a distal end of the guide is larger than a diameter of the distal end of the insertion tool.

23. The system of claim 16, wherein the connecting filament is disposed between an inner surface of the guide and an outer surface of the insertion tool prior to implantation of the bone anchor.

24. The system of claim 16, wherein the removable coupling of the proximal end of the anchor to the terminal portion of the distal end of the insertion tool further comprises the proximal end of the anchor abutting the terminal portion of the distal end of the insertion tool.