Apparatus for applying protective films

• US 10,696,033 B2
• Filed: 03/02/2018
• Issued: 06/30/2020
• Est. Priority Date: 06/23/2014
• Status: Active Grant

• Current Assignee: Exel Industries (Exel)
• Original Assignee: Exel Industries (Exel)
• Inventors: DeFillipi, Michael, Patel, Vipin
• Primary Examiner(s): Osele, Mark A
• Application Number:
  US15/910,367
• Publication Number:
  US 20180186143A1
• Time in Patent Office: 851 Days
• CPC Class Codes: B05C 5/0216 by relative movement of article and outlet according to a predetermined path
• CPC Class Codes: B05C 5/0254 Coating heads with slot-shaped outlet B05C5/0283 takes precedence
• CPC Class Codes: B05C 5/0283 Flat jet coaters, i.e. apparatus in which the liquid or other fluent material is projected from the outlet as a cohesive flat jet in direction of the work
• CPC Class Codes: B05D 1/26 performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
• CPC Class Codes: B05D 1/325 Masking layer made of peelable film
• CPC Class Codes: B05D 1/42 by non-rotary members
• CPC Class Codes: B05D 5/00 Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
• CPC Class Codes: B29C 48/07 Flat, e.g. panels
• CPC Class Codes: B29C 48/154 Coating solid articles, i.e. non-hollow articles
• CPC Class Codes: B29C 48/305 having a wide opening, e.g. for forming sheets
• CPC Class Codes: B32B 37/0046 characterised by constructional aspects of the apparatus
• CPC Class Codes: B32B 37/153 at least one layer is extruded and immediately laminated while in semi-molten state

Abstract

An applicator die for creating undivided ribbons of polymeric film and a method of using the die to apply an emulsified polymeric material in ribbons to a fully or partially finished surface of an automobile body. In one application, the ribbon is applied as a peelable film to an automobile body and in another application, a ribbon is applied to a rocker panel as an anti-chip coating. For both applications, the applicator die has an internal gallery and an outlet slot with flared edge surfaces to emit a laminarized ribbon of polymer-based material at a distance from the target surface where the opposite edges of the ribbon have become essentially parallel.

Claims

1. A system of applying a thin peelable, temporary protective film to the finished surface of a manufactured article comprising:

a source of a polymeric emulsion having a viscosity of about 3,000 to 12,000 centipoise at a predetermined operating temperature;

an extrusion die having a body with an inlet connected to receive said emulsion from said source and having an outlet slot with a length substantially greater than its width to produce thin non-atomized ribbons of said emulsion at a thickness of about 200 microns; and

a robot to which said die body is attached for applying one or more ribbons of said emulsion to said finished surface by controlled movement that maintains said die outlet at a constant distance from said surface during the extrusion of said emulsion, which distance is substantially greater than the width of the slot and resulting thickness of said ribbons.

2. The system as defined in claim 1 wherein the distance between the outlet slot and the surface is between about 5 mm to 15 mm.

3. The system as defined in claim 1 further including means for controlling the temperature of said die body at said predetermined operating temperature thereby to control the viscosity of said emulsion.

4. The system as defined in claim 1 wherein the polymer is polyvinyl acetate.

5. The system as defined in claim 1 wherein the article is a painted component of an assembled automobile.

6. The system as defined in claim 1 wherein the rate at which said emulsion is extruded from said die outlet is substantially equal to the speed of movement of said die body relative to said surface.