Dual check valve fluid circulation system for dishwasher appliances

• US 10,722,098 B2
• Filed: 10/24/2018
• Issued: 07/28/2020
• Est. Priority Date: 10/24/2018
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Inventors: Koepke, Steven Chadwick, Durham, Kyle Edward, Curtis, Craig
• Primary Examiner(s): Chaudry, Atif H
• Application Number:
  US16/169,419
• Publication Number:
  US 20200132201A1
• Time in Patent Office: 643 Days
• CPC Class Codes: A47L 15/4217 Fittings for water supply, e.g. valves or plumbing means to connect to cold or warm water lines, aquastops
• CPC Class Codes: A47L 15/4221 Arrangements for redirection of washing water, e.g. water diverters to selectively supply the spray arms A47L15/0078 takes precedence
• CPC Class Codes: A47L 15/4223 Devices for water discharge, e.g. devices to prevent siphoning, non-return valves
• CPC Class Codes: A47L 2501/03 Water recirculation, e.g. control of distributing valves for redirection of water flow
• CPC Class Codes: F16K 11/052 with pivoted closure members, e.g. butterfly valves
• CPC Class Codes: F16K 11/074 with flat sealing faces
• CPC Class Codes: F16K 15/03 with a hinged closure member or with a pivoted closure member
• CPC Class Codes: F16K 15/035 with a plurality of valve members
• CPC Class Codes: F16K 15/036 Dual valve members with hinges crossing the flow line substantially diametrical
• CPC Class Codes: F16K 15/038 having a common hinge
• CPC Class Codes: F16K 15/1821 for check valves with a hinged or pivoted closure member
• CPC Class Codes: F16K 27/0227 with the valve members swinging around an axis located at the edge of or outside the valve member
• CPC Class Codes: F16K 27/0263 multiple way valves
• CPC Class Codes: F16K 31/22 with the float rigidly connected to the valve
• CPC Class Codes: Y10T 137/784 Integral resilient member forms plural valves
• CPC Class Codes: Y10T 137/7843 Integral resilient member forms plural valves
• CPC Class Codes: Y10T 137/7891 Flap or reed
• CPC Class Codes: Y10T 137/86171 With pump bypass

Abstract

A fluid circulation assembly for a dishwasher appliance includes a pump, a diverter, and a valve. The diverter includes an inlet and a plurality of outlet ports. The inlet of the diverter is in fluid communication with the pump for receiving fluid from the pump. The valve is in fluid communication with the diverter via one or more of the plurality of outlet ports. The valve includes a housing, a dual check valve assembly mounted in the housing and a plurality of conduits. The dual check valve assembly selectively directs fluid from the diverter to one or more of the plurality of conduits.

Claims

1. A dishwasher appliance defining a vertical direction, a lateral direction, and a transverse direction that are mutually perpendicular, the dishwasher appliance comprising:

a tub defining a wash chamber for receipt of articles for washing;

a lower spray assembly located in the wash chamber and configured to direct a spray of fluid into the wash chamber;

an upper spray assembly located in the wash chamber above the lower spray assembly along the vertical direction, the upper spray assembly configured to direct a spray of fluid into the wash chamber;

a sump positioned at a bottom of the wash chamber for receiving fluid from the wash chamber; and

a fluid circulation assembly, the fluid circulation assembly comprising;

a pump in fluid communication with the sump, the pump configured to draw fluid from the sump;

a diverter comprising an inlet in fluid communication with the pump for receiving fluid from the pump and a plurality of outlet ports, the plurality of outlet ports comprising a first outlet port, a second outlet port, a third outlet port, and a fourth outlet port; and

a valve in fluid communication with the diverter via one or more of the plurality of outlet ports, the valve comprising a housing, a dual check valve assembly mounted in the housing, and a plurality of conduits, the plurality of conduits comprising a first conduit, a second conduit, and a third conduit, the dual check valve assembly configured to selectively direct fluid from the diverter to one or more of the plurality of conduits, wherein the valve is configured to direct fluid from the first outlet port to the first conduit of the valve, from the second outlet port to the second conduit of the valve, from the fourth outlet port to the third conduit of the valve, and from the third outlet port to the second conduit and the third conduit.

2. The dishwasher appliance of claim 1, wherein the dual check valve assembly defines a first chamber, a second chamber, and a third chamber within the housing of the valve.

3. The dishwasher appliance of claim 2, wherein the dual check valve assembly permits fluid communication from the third chamber to the first and second chambers and limits fluid communication from the first chamber and the second chamber to the third chamber.

4. The dishwasher appliance of claim 1, wherein the dual check valve assembly comprises a first check valve configured to direct fluid flow from the valve to the lower spray assembly when the first check valve is in a closed position and a second check valve configured to direct fluid flow from the valve to the upper spray assembly when the second check valve is in a closed position, and wherein the dual check valve assembly is configured to direct fluid flow to both the lower spray assembly and the upper spray assembly when the first check valve is in an open position and the second check valve is in an open position.

5. The dishwasher appliance of claim 1, wherein the housing comprises a first chamber, a second chamber, and a third chamber, the first chamber of the housing separated from the third chamber of the housing by a first check valve of the dual check valve assembly, and the second chamber of the housing separated from the third chamber of the housing by a second check valve of the dual check valve assembly.

6. The dishwasher appliance of claim 5, wherein the first check valve is configured to permit fluid communication from the third chamber to the first chamber and to limit fluid communication from the first chamber to the third chamber, and wherein the second check valve is configured to permit fluid communication from the third chamber to the second chamber and to limit fluid communication from the second chamber to the third chamber.

7. The dishwasher appliance of claim 5, wherein the first conduit is in direct fluid communication with the first outlet port of the plurality of outlet ports, the second conduit is in direct fluid communication with the first chamber, and the third conduit is in direct fluid communication with the second chamber.

8. The dishwasher appliance of claim 7, wherein the second conduit and the third conduit are selectively in fluid communication with the third chamber via the dual check valve assembly.

9. A fluid circulation assembly, comprising:

a pump;

a diverter comprising an inlet and a plurality of outlet ports, the inlet of the diverter in fluid communication with the pump for receiving fluid from the pump; and

a valve in fluid communication with the diverter via one or more of the plurality of outlet ports, the plurality of outlet ports of the diverter comprising a first outlet port, a second outlet port, a third outlet port, and a fourth outlet port, the valve comprising a housing, a dual check valve assembly mounted in the housing, and a plurality of conduits, the plurality of conduits comprising a first conduit, a second conduit, and a third conduit, the dual check valve assembly configured to selectively direct fluid from the diverter to one or more of the plurality of conduits, wherein the valve is configured to direct fluid from the first outlet port to the first conduit of the valve, from the second outlet port to the second conduit of the valve, from the fourth outlet port to the third conduit of the valve, and from the third outlet port to the second conduit and the third conduit.

10. The fluid circulation assembly of claim 9, wherein the dual check valve assembly defines a first chamber, a second chamber, and a third chamber within the housing of the valve.

11. The fluid circulation assembly of claim 10, wherein the dual check valve assembly permits fluid communication from the third chamber to the first and second chambers and limits fluid communication from the first chamber and the second chamber to the third chamber.

12. The fluid circulation assembly of claim 9, wherein the dual check valve assembly comprises a first check valve configured to direct fluid flow from the valve to a first spray assembly when the first check valve is in a closed position and a second check valve configured to direct fluid flow from the valve to a second spray assembly when the second check valve is in a closed position, and wherein the dual check valve assembly is configured to direct fluid flow to both the first spray assembly and the second spray assembly when the first check valve is in an open position and the second check valve is in an open position.

13. The fluid circulation assembly of claim 9, wherein the housing comprises a first chamber, a second chamber, and a third chamber, the first chamber of the housing separated from the third chamber of the housing by a first check valve of the dual check valve assembly, and the second chamber of the housing separated from the third chamber of the housing by a second check valve of the dual check valve assembly.

14. The fluid circulation assembly of claim 13, wherein the first check valve is configured to permit fluid communication from the third chamber to the first chamber and to limit fluid communication from the first chamber to the third chamber, and wherein the second check valve is configured to permit fluid communication from the third chamber to the second chamber and to limit fluid communication from the second chamber to the third chamber.

15. The fluid circulation assembly of claim 13, wherein the first conduit is in direct fluid communication with the first outlet port of the plurality of outlet ports, the second conduit is in direct fluid communication with the first chamber, and the third conduit is in direct fluid communication with the second chamber.

16. The fluid circulation assembly of claim 15, wherein the second conduit and the third conduit are selectively in fluid communication with the third chamber via the dual check valve assembly.