Removal of microorganisms from fluid samples using nanofiber filtration media

• US 10,722,602 B2
• Filed: 08/02/2018
• Issued: 07/28/2020
• Est. Priority Date: 03/19/2009
• Status: Active Grant

• Current Assignee: EMD Millipore Corporation (Merck & Co., Inc.)
• Original Assignee: EMD Millipore Corporation (Merck & Co., Inc.)
• Inventors: Kozlov, Mikhail, Moya, Wilson, Tkacik, Gabriel
• Primary Examiner(s): Orme, Patrick
• Application Number:
  US16/053,523
• Publication Number:
  US 20190015533A1
• Time in Patent Office: 726 Days
• CPC Class Codes: A61L 2/0017 Filtration
• CPC Class Codes: B01D 2239/025 comprising nanofibres apparatus incorporating such gas filtering material see B01D46/546
• CPC Class Codes: B01D 2323/39 Electrospinning
• CPC Class Codes: B01D 39/1623 of synthetic origin
• CPC Class Codes: B01D 67/0004 by agglomeration of particles
• CPC Class Codes: B01D 67/00042 by deposition of fibres, nanofibres or nanofibrils
• CPC Class Codes: B01D 67/002 from melts
• CPC Class Codes: B01D 69/00 Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
• CPC Class Codes: C02F 1/444 by ultrafiltration or microfiltration
• CPC Class Codes: C02F 2303/04 Disinfection

Abstract

A method for removing microorganisms from liquid samples and a nanofiber containing liquid filtration medium that simultaneously exhibits high liquid permeability and high microorganism retention. Microorganisms such as bacteria, particularly B. Diminuta, are removed from a liquid by passing the liquid through a porous nanofiber containing filtration medium having a B. Diminuta LRV greater than about 9, and the nanofiber(s) has a diameter from about 10 nm to about 1,000 nm. Another method for removing microorganisms such as bacteria and Mycloplasma, includes passing the liquid through a porous nanofiber containing filtration medium having a microorganism LRV greater than about 8, and the nanofiber(s) has a diameter from about 10 nm to about 1,000 nm. The filtration medium can be in the form of a fibrous electro spun polymeric nanofiber liquid filtration medium mat.

Claims

1. A filtration device comprising a porous nanofiber containing filtration medium made by electrospinning a polymer, wherein the filtration medium exhibits full retention of Brevundimonas diminuta by size-based separation as measured in accordance with ASTM F838-83 and a liquid permeability greater than about 1000 LMH/psi, wherein the nanofiber has a fiber diameter from about 10 nm to about 1,000 nm.

2. The filtration device of claim 1, wherein the filtration medium has a thickness ranging from about 1 μ

m to about 500 μ

m.

3. The filtration device of claim 1, wherein the polymer is selected from the group consisting of polyimide, aliphatic polyamide, aromatic polyamide, polysulfone, cellulose acetate, polyether sulfone, polyurethane, poly(urea urethane), polybenzimidazole, polyetherimide, polyacrylonitrile, poly(ethylene terephthalate), polypropylene, polyaniline, poly(ethylene oxide), poly(ethylene naphthalate), poly(butylene terephthalate), styrene butadiene rubber, polystyrene, poly(vinyl chloride), poly(vinyl alcohol), poly(vinylidene fluoride), poly(vinyl butylene) and copolymers, derivative compounds, or blends thereof.

4. The filtration device of claim 1, wherein the polymer comprises an aliphatic polyamide.

5. The filtration device of claim 1, wherein the polymer comprises a blend of polymers or copolymers.

6. The filtration device of claim 1, wherein the electrospun nanofibers are disposed on a porous support.

7. The filtration device of claim 6, wherein the porous support comprises one or more layers selected from the group consisting of spunbonded nonwovens, meltblown nonwovens, needle punched nonwovens, spunlaced nonwovens, wet laid nonwovens, resin-bonded nonwovens, woven fabrics, knit fabrics, paper, and combinations thereof.

8. The filtration device of claim 1, wherein the filtration medium has a porosity from about 80% to about 95%.

9. The filtration device of claim 8, wherein the filtration medium has a thickness ranging from about 1 μ

m to about 500 μ

m.

10. The filtration device of claim 8, wherein the polymer is selected from the group consisting of polyimide, aliphatic polyamide, aromatic polyamide, polysulfone, cellulose acetate, polyether sulfone, polyurethane, poly(urea urethane), polybenzimidazole, polyetherimide, polyacrylonitrile, poly(ethylene terephthalate), polypropylene, polyaniline, poly(ethylene oxide), poly(ethylene naphthalate), poly(butylene terephthalate), styrene butadiene rubber, polystyrene, poly(vinyl chloride), poly(vinyl alcohol), poly(vinylidene fluoride), poly(vinyl butylene) and copolymers, derivative compounds, or blends thereof.

11. The filtration device of claim 8, wherein the polymer comprises an aliphatic polyamide.

12. The filtration device of claim 8, wherein the polymer comprises a blend of polymers or copolymers.

13. The filtration device of claim 8, wherein the nanofiber is disposed on a porous support.

14. The filtration device of claim 13, wherein the porous support comprises one or more layers selected from the group consisting of spunbonded nonwovens, meltblown nonwovens, needle punched nonwovens, spunlaced nonwovens, wet laid nonwovens, resin-bonded nonwovens, woven fabrics, knit fabrics, paper, and combinations thereof.

15. The filtration device of claim 8, wherein the porosity is about 90%.

16. The filtration device of claim 8, wherein the filtration medium is a multilayer porous nanofiber containing filtration medium.

17. The filtration device of claim 16, wherein the filtration medium has a thickness ranging from about 1 μ

m to about 500 μ

m.

18. The filtration device of claim 16, wherein the electrospun nanofibers are disposed on a porous support.

19. The filtration device of claim 18, wherein the porous support comprises one or more layers selected from the group consisting of spunbonded nonwovens, meltblown nonwovens, needle punched nonwovens, spunlaced nonwovens, wet laid nonwovens, resin-bonded nonwovens, woven fabrics, knit fabrics, paper, and combinations thereof.

20. The filtration device of claim 16, wherein the filtration medium has a porosity from about 80% to about 95%.