Coextruded, multilayer and multicomponent 3D printing inputs

• US 10,730,232 B2
• Filed: 01/25/2016
• Issued: 08/04/2020
• Est. Priority Date: 11/19/2013
• Status: Active Grant

• Current Assignee: Guill Tool & Engineering Co., Inc
• Original Assignee: Guill Tool & Engineering Co., Inc
• Inventors: Guillemette, Richard, Peters, Robert
• Primary Examiner(s): Walshon, Scott R.
• Application Number:
  US15/005,383
• Publication Number:
  US 20160136887A1
• Time in Patent Office: 1,653 Days
• CPC Class Codes: B29C 64/106 using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
• CPC Class Codes: B29C 64/118 using filamentary material being melted, e.g. fused deposition modelling [FDM]
• CPC Class Codes: B29C 69/001 a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts for reinforced material B29C70/545; B29C49/4278, B29C51/268 take precedence
• CPC Class Codes: B29K 2101/12 Thermoplastic materials
• CPC Class Codes: B33Y 10/00 Processes of additive manufacturing
• CPC Class Codes: B33Y 70/00 Materials specially adapted for additive manufacturing
• CPC Class Codes: C08J 5/121 by heating

Abstract

A 3D printer input includes filaments comprising separated layers or sections. These inputs particularly including filaments may be prepared by coextrusion, microlayer coextrusion or multicomponent/fractal coextrusion. These inputs and specifically filaments enable layering or combining different materials simultaneously through one or more nozzles during the so-called 3D printing process. These techniques facilitate smaller layer sizes (milli, micro, and nano) different layer configurations as well as the potential to incorporate materials that would otherwise not be usable in standard 3D printer methods.

Claims

1. A meltable 3D printer product filament having a length, comprising:

a section of a first solid 3D printer meltable filament which is aligned in-line or perpendicular to the length of the meltable 3D printer product filament and having a first chopped end including a first shape comprising at least one planar surface that is angled relative to the length of the meltable 3D printer product filament;

a section of a second solid 3D printer meltable filament which is aligned in-line or perpendicular to the length of the meltable 3D printer product filament and having a second chopped end including a second shape comprising at least one planar surface that is angled relative to the length of the meltable 3D printer product filament;

wherein the first chopped end of the section of the first solid 3D printer meltable filament and the second chopped end of the section of the second solid 3D printer meltable filament are stacked and welded together and the first shape of the first chopped end of the section of the first solid 3D printer meltable filament and the second shape of the second chopped end of the section of the second solid 3D printer meltable filament are complementary to one another and define a transition between the section of the first solid 3D printer meltable filament and the section of the second solid 3D printer meltable filament.

2. The meltable 3D printer product filament according to claim 1 further comprising additional sections of the first solid 3D printer meltable filament having a first chopped end and the second solid 3D printer meltable filament having a second chopped end that are aligned in-line or perpendicular to the length of the meltable 3D printer product filament to form a 1-5 mm thick filament.

3. The meltable 3D printer product filament according to claim 1 wherein said section of the first solid 3D printer meltable filament is aligned in-line to the length of the meltable 3D printer product filament to form a 1-5 mm thick filament.

4. The meltable 3D printer product filament according to claim 1 wherein said section of the second solid 3D printer meltable filament is aligned in-line to the length of the meltable 3D printer product filament.

5. The meltable 3D printer product filament according to claim 1 further comprising multiple sections of the first solid 3D printer meltable filament aligned in-line to the length of the meltable 3D printer product filament.

6. The meltable 3D printer product filament according to claim 1 further comprising multiple sections of the second solid 3D printer meltable filament aligned perpendicular to the length of the meltable 3D printer product filament.