Priming protection

• US 10,731,655 B2
• Filed: 10/07/2015
• Issued: 08/04/2020
• Est. Priority Date: 08/26/2004
• Status: Active Grant

• Current Assignee: Danfoss Power Electronics A/S (Danfoss A/S), Pentair Water Pool And Spa Incorporated (Pentair Plc (Ireland))
• Original Assignee: Pentair Water Pool And Spa Incorporated (Pentair Plc (Ireland))
• Inventors: Stiles, Jr., Robert W., Berthelsen, Lars Hoffmann, Kjaer, Gert, Lungeanu, Florin
• Primary Examiner(s): Freay, Charles G
• Application Number:
  US14/877,817
• Publication Number:
  US 20160061204A1
• Time in Patent Office: 1,763 Days
• CPC Class Codes: F04B 49/02 Stopping, starting, unloading or idling control
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: F04B 49/20 by changing the driving speed
• CPC Class Codes: F04D 1/00 Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps adapted for pumping specific fluids F04D7/00; priming or boosting F04D9/00
• CPC Class Codes: F04D 13/06 the pump being electrically driven
• CPC Class Codes: F04D 15/0066 by changing the speed, e.g. of the driving engine
• CPC Class Codes: F04D 15/0077 Safety measures F04D15/02 takes precedence
• CPC Class Codes: F04D 15/0088 Testing machines
• CPC Class Codes: F04D 15/0245 responsive to a condition of the pump
• CPC Class Codes: F04D 9/02 Self-priming pumps

Abstract

Embodiments of the invention provide a pumping system for at least one aquatic application. The pumping system includes a pump, a motor coupled to the pump, and a controller in communication with the motor. The controller receives input of a performance value that is determined utilizing information from operation of the motor and compares the performance value to a reference value. The controller also is configured to prime and run the pump when the performance value equals the first reference value and to continue to do so until the performance value equals a second reference value. Alternatively, the controller receives user input of an amount of time the system can take to attempt to successfully prime the pump and is configured to operate the motor at maximum speed until the amount of time elapses.

Claims

1. A pumping system for at least one aquatic application, the pumping system comprising:

a pump;

a motor coupled to the pump; and

a controller in communication with the motor,

the controller configured to receive a performance value that is indicative of an actual power consumption of the motor,

the controller configured to compare the performance value to a reference value indicative of a reference power value of the motor,

the controller configured to prime and run the pump when the performance value is less than the reference value and to continue to do so until the performance value is equal to or greater than the reference value.

2. The pumping system of claim 1, wherein the performance value is a direct or indirect measurement of the actual power consumption of the motor.

3. The pumping system of claim 1, wherein the performance value is a measurement of a characteristic of the motor.

4. The pumping system of claim 1, wherein the motor is a variable speed motor.

5. The pumping system of claim 1, wherein the pump is a centrifugal pump.

6. The pumping system of claim 1, wherein the controller includes a variable speed drive.

7. The pumping system of claim 1, wherein the controller is disposed in a housing separate from the pump and the motor.

8. The pumping system of claim 7, wherein the housing for the controller is removably coupled to a top portion of the housing for the motor.

9. The pumping system of claim 1, wherein the controller receives input from a user interface.

10. The pumping system of claim 1, wherein the system is configured to provide a visual or audible indication of a dry run condition.

11. A pumping system for at least one aquatic application, the pumping system comprising:

a first means for pumping a fluid;

a second means for driving the first means; and

a third means for controlling the second means, the third means running a program to use a performance value indicative of an actual power consumption of the second means, compare the performance value to a reference value indicative of a priming threshold, and prime and run the first means when the performance value is less than the reference value and to continue to do so until the performance value is greater than the reference value.

12. The pumping system of claim 11, wherein the performance value is a direct or indirect measurement of the actual power consumption of the second means.

13. The pumping system of claim 11, wherein the performance value is a measurement of electrical current provided to the second means.

14. A pumping system for at least one aquatic application, the pumping system comprising:

a pump;

a motor coupled to the pump to drive the pump; and

a pump controller in communication with the motor, the pump controller including a variable speed drive configured to operate the motor within a range of operation, a user interface, a memory storing a program, and a processor executing the program stored in the memory;

wherein the program executed by the processor uses a performance value that is indicative of an actual power consumption of the motor, compares the performance value to a reference value indicative of a dry threshold, and primes and runs the pump when the performance value is greater than the reference value and continues to do so until the performance value is less than the reference value.

15. A pumping system for at least one aquatic application, the pumping system comprising:

a pump;

a motor coupled to the pump to drive the pump; and

a pump controller in communication with the motor, the pump controller including a variable speed drive configured to operate the motor within a range of operation, a user interface, a memory storing a program, and a processor executing the program stored in the memory;

wherein the program executed by the processor uses a performance value that is indicative of an actual power consumption of the motor, compares the performance value to a first reference value indicative of a power reference value of the motor, and primes and runs the pump when the performance value is less than the first reference value and continues to do so until the performance value is less than a second reference value indicative of a dry threshold.