Tympanostomy tube delivery device with cutter force clutch

• US 10,736,785 B2
• Filed: 12/04/2017
• Issued: 08/11/2020
• Est. Priority Date: 08/12/2014
• Status: Active Grant

• Current Assignee: Tusker Medical, Inc. (Smith & Nephew PLC)
• Original Assignee: Tusker Medical, Inc. (Smith & Nephew PLC)
• Inventors: Clopp, Mathew D.
• Primary Examiner(s): Tanner, Jocelin C
• Application Number:
  US15/830,448
• Publication Number:
  US 20180116876A1
• Time in Patent Office: 981 Days
• CPC Class Codes: A61B 17/3415 for introducing tubes or catheters, e.g. gastrostomy tubes, drain catheters A61B17/3417 takes precedence; body piercing catheter guide needles A61M25/06
• CPC Class Codes: A61B 17/3468 for implanting or removing devices, e.g. prostheses, implants, seeds, wires devices for implanting seeds A61M37/0069
• CPC Class Codes: A61B 2017/00367 Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/00787 Surgery of the ear
• CPC Class Codes: A61B 2090/038 during shipment
• CPC Class Codes: A61F 11/202 Surgical middle-ear ventilation or drainage, e.g. permanent; Implants therefor

Abstract

A tympanostomy tube delivery device comprises a drive assembly and a force limiting shaft assembly. The shaft assembly comprises a cannula and a piercer operable to translate relative to the cannula so as to pierce the tympanic membrane of a patient. The piercer is mechanically coupled with the drive assembly such that actuation of the drive assembly causes translation of the piercer relative to the cannula. The piercer is mechanically coupled with the drive assembly by a clutch. The clutch is resiliently biased to couple the piercer with the drive assembly. The clutch is configured to uncouple the piercer from the drive assembly in response to a threshold force being imposed upon the piercer so as to inhibit translation of piercer relative to the cannula.

Claims

1. An apparatus, comprising:

a handpiece having a cannula extending from the handpiece;

a piercer disposed at least partially within the cannula, the piercer comprising a first cylindrical portion, a second cylindrical portion having a diameter larger than the first cylindrical portion, and a conical portion between the first cylindrical portion and the second cylindrical portion;

a clutch having a flexible leaf, the clutch has a first orientation in which the flexible leaf directly abuts the conical portion;

a driver releasably coupled to the piercer via the clutch and configured to drive the piercer; and

a drive assembly coupled to the driver and configured to move the driver to translate the piercer relative to the handpiece;

the clutch has a second orientation, responsive to a force greater than a threshold force applied to the piercer, in which the flexible leaf directly abuts the second cylindrical portion, such that the driver can move in a distal direction relative to the piercer.

2. The apparatus of claim 1, wherein the flexible leaf further comprises a flexible portion bendable between the first orientation in which the flexible leaf directly abuts the conical portion, and the second orientation in which the flexible portion directly abuts the second cylindrical portion.

3. The apparatus of claim 2, wherein the flexible leaf is biased to the first orientation.

4. The apparatus of claim 2, wherein the clutch further comprises a second flexible leaf configured to abut the conical portion in the first orientation, and configured to abut the second cylindrical portion in the second orientation.

5. The apparatus of claim 1, wherein the driver is a cam follower,

the cam follower releasably coupled to the piercer via the clutch,

the drive assembly including a cam engaged with the cam follower and configured to rotate to move the cam follower.

6. The apparatus of claim 5, wherein the clutch is fixed to the cam follower and releasably engaged with the piercer.

7. The apparatus of claim 5, wherein the clutch is disposed within a bore defined by the cam follower.

8. An apparatus, comprising:

a means for piercing tissue;

a cam follower engageable with a cam, the cam configured to move the cam follower to drive the piercing element;

a means for selectively coupling the cam follower to the means for piercing tissue, the means for selectively piercing configured to decouple the cam follower from the means for piercing tissue in response to a force greater than a threshold force acting on the means for piercing tissue.

9. The apparatus of claim 8, wherein the cam follower defines a bore and the means for selectively coupling is disposed within the bore.

10. The apparatus of claim 8, wherein the means for selectively is fixed to the cam follower and releasably engaged with the means for piercing tissue.

11. The apparatus of claim 8, wherein the means for selectively coupling includes a flexible portion bendable between a first configuration in which the flexible portion is engaged with a portion of the means for piercing tissue and the cam follower is coupled to the means for piercing tissue and a second configuration in which the flexible portion is disengaged from the portion of the piercing element and the cam follower is decoupled from the means for piercing tissue.

12. The apparatus of claim 8, wherein the means for piercing tissue includes:

a first cylindrical portion having a first diameter;

a second cylindrical portion having a second diameter larger than the first diameter; and

a transition portion connecting the first cylindrical portion to the second cylindrical portion,

the means for selectively coupling configured to engage at least one of the first cylindrical portion and the transition portion when the cam follower is coupled to the piercing element.