Self-propelled robotic pool cleaner and water skimmer

• US 10,738,495 B2
• Filed: 11/21/2017
• Issued: 08/11/2020
• Est. Priority Date: 11/22/2016
• Status: Active Grant

• Current Assignee: Zodiac Pool Systems, LLC (Fluidra, S.A.)
• Original Assignee: Aqua Products Incorporated
• Inventors: Durvasula, Kameshwar, Hanan, Ethan, Meletta, Anthony, Londono, William, Klebanov, Aleksandr
• Primary Examiner(s): Prince, Fred
• Application Number:
  US15/819,765
• Publication Number:
  US 20180142487A1
• Time in Patent Office: 994 Days
• Field of Search: 21016715, 2104161, 2104162, 210143, 210148, 15 17
• CPC Class Codes: E04H 4/1263 Floating skimmers
• CPC Class Codes: E04H 4/1654 Self-propelled cleaners
• CPC Class Codes: F04D 13/06 the pump being electrically driven
• CPC Class Codes: F04D 29/18 Rotors specially for elastic fluids F04D29/26
• CPC Class Codes: F04D 29/708 specially for liquid pumps

Abstract

A robotic pool cleaner can operate while submerged to clean floor and side wall surface areas of the pool. A second embodiment of the pool cleaner can clean debris while skimming water along the top surface of the pool water. A third embodiment of the pool cleaner when inverted from submerged cleaning mode into skimmer mode, exposes on its bottom surface solar panels by which the pool cleaner'"'"'s internal batteries can be recharged. A fourth embodiment of the pool cleaner includes different combinations of the submerged cleaning mode, the skimming mode and the battery charging mode.

Claims

1. A self-propelled robotic pool cleaner, comprising:

a. a housing having a first intake port in a lower surface of said housing and a discharge port in an upper surface of said housing, and having first and inverted orientations;

b. an electric motor mounted in said housing;

c. a water pump mounted in said housing coupled to said electric motor and outputted to and through said discharge port;

d. an onboard programmable controller configured to direct said pool cleaner between a first operation mode where said housing is in a first orientation that is propelled below water level on floor and/or wall surfaces of a pool, and a second operation mode where said housing is in said inverted orientation on the top surface of the water;

e. rotationally-mounted supports driven by said electric motor configured to propel said housing on said pool floor and/or pool wall surfaces while in said first operation mode; and

f. an inverter assembly directed by said controller to alter the center of gravity of said housing to change its first orientation from generally upright to said inverted orientation with its lower side facing generally upward, when said housing has risen from submerged to water level in said second operation mode.

2. The pool cleaner according to claim 1 further comprising a rechargeable battery mountable in said housing.

3. The pool cleaner according to claim 2 further comprising a solar panel situated on a lower outer surface of said housing and electrically coupled to said rechargeable battery, wherein when said housing is in said inverted orientation and in said second operation mode, said solar panel is facing generally upwardly to receive and convert available sunlight into electrical current that recharges said rechargeable battery.

4. The pool cleaner according to claim 1 operable with a water filter, where said housing (i) has a side surface with a second intake port and (ii) further comprises an interior chamber in which is situated said water pump and said filter, and where said first and second intake ports and said discharge port are in fluid communication with said interior chamber, wherein pool water drawn in through either of said first and second intake ports is pumped by said water pump through said internal chamber and said filter therein and discharged out of said discharge port.

5. The pool cleaner according to claim 1 where said housing in said first orientation has upper and lower regions, and said inverter assembly comprises a buoyant element, a second electric motor and a drive element powered by said second electric motor that moves said buoyant element from said upper region to said lower region of the housing causing said housing when submerged and with said housing buoyancy inverted, to tip over to said inverted orientation.

6. The pool cleaner according to claim 1 wherein said inverter assembly has a first phase where said housing is tipped approximately ninety degrees wherein said cleaner can climb upward on a pool wall, and a second phase where said housing is tipped another ninety degrees into said inverted orientation.

7. The pool cleaner according to claim 1, further comprising a sensor electrically coupled to said controller, said sensor configured to sense when said cleaner approaches or contacts an underwater pool surface, after which said controller directs said pool cleaner to continue movement along a predetermined travel pattern.

8. The pool cleaner according to claim 1 wherein the housing has a side surface with a second intake port, further comprising a sensor which senses when said first intake port is drawing in air instead of water, and electrically communicates such information to said controller which closes said first intake port and opens said second intake port.

9. The pool cleaner according to claim 1 where said housing (i) has a side surface with a second intake port and (ii) further comprises an interior chamber in which is situated said water pump, and where said first and second intake ports and said discharge port are in fluid communication with said interior chamber, with said first intake port configured to suction in pool water when said first intake port is open and said pool cleaner is in said first operation mode, and configured to suction in air when said first intake port is above water level which results in a buoyancy change of said housing causing said housing to tip into said inverted orientation.

10. The pool cleaner according to claim 1 where said housing has forward and rearward portions, and said rotationally mounted supports comprise a set of axially spaced-apart wheels mounted to an axle extending through one of said forward and rearward portions of said housing, and at least one additional wheel mounted at the other of said forward and rearward portions of said housing.

11. The pool cleaner according to claim 10 where said additional wheel is turnable as directed by said controller to steer said pool cleaner.

12. The pool cleaner according to claim 1 where said pool cleaner is steerable by said controller which directs selected rotationally mounted supports to rotate.

13. The pool cleaner according to claim 1 where said rotationally mounted supports comprise a set of wheels that are mounted rotationally about a central axis that extends through said housing and are coupled to said electric motor, and said inverter assembly further comprises a ring gear freely rotatably mounted about said central axis and having a predetermined weight fixed to said ring gear at a location near the outer periphery thereof, said inverter assembly further comprising a second electric motor coupled to a pinion gear rotatably mounted to said housing and engaging said gear wheel, wherein said housing orientation is changeable from (a) the housing lower surface facing downward, (b) to the housing lower surface facing horizontally for wall climbing mode, (c) to facing upward in its inverted orientation, when said controller directs said pinion gear (i) to rotate around the periphery of said ring gear until said housing coupled to the said pinion gear has rotated ninety degrees, and subsequently (ii) to further rotate said pinion gear until said housing has rotated another ninety degrees to its inverted orientation.

14. The pool cleaner according to claim 1 wherein said rotationally-mounted supports are configured to paddle said cleaner for skimming along the top surface of the water while in said inverted orientation.

15. The pool cleaner according to claim 1 wherein said rotationally-mounted supports comprise wheels which have projections spaced circumferentially around the outer periphery of said wheels and extending in the axial direction, these projections being paddles configured to propel said housing when said housing is in said inverted orientation at water level and the wheels are rotated.

16. A self-propelled robotic pool cleaner, comprising:

a. a housing having a first intake port in a lower surface of said housing and a discharge port in an upper surface of said housing, and having first and inverted orientations;

b. an electric motor mounted in said housing;

c. a water pump mounted in said housing coupled to said electric motor and outputted to and through said discharge port;

d. an onboard programmable controller configured to direct said pool cleaner between a first operation mode where said housing is in a first orientation that is propelled below water level on floor and/or wall surfaces of a pool, and a second operation mode where said housing is in said inverted orientation on the top surface of the water;

e. rotationally-mounted supports driven by said electric motor configured to propel said housing on said pool floor and/or pool wall surfaces while in said first operation mode; and

f. means for inverting said housing from said first orientation to the inverted orientation when said housing has risen from submerged to water level in said second operation mode; and

wherein in said first operation mode said housing is propelled along said pool floor and wall surfaces by said rotationally mounted supports, with friction between said rotationally mounted supports and said pool wall surfaces enhanced by pool water being discharged through said discharge port in said upper surface of said housing in a direction away from said wall surface, and by suction of the cleaner toward the wall surface as pool water is suctioned into said first intake port.

17. A self-propelled robotic pool cleaner, comprising:

a. a housing having a first intake port in a lower surface of said housing and a discharge port in an upper surface of said housing, and having first and inverted orientations;

b. an electric motor mounted in said housing;

c. a water pump mounted in said housing coupled to said electric motor and outputted to and through said discharge port;

d. an onboard programmable controller configured to direct said pool cleaner between a first operation mode where said housing is in a first orientation that is propelled below water level on floor and/or wall surfaces of a pool, and a second operation mode where said housing is in said inverted orientation on the top surface of the water;

e. rotationally-mounted supports driven by said electric motor configured to propel said housing on said pool floor and/or pool wall surfaces while in said first operation mode;

f. means for inverting said housing from said first orientation to the inverted orientation when said housing has risen from submerged to water level in said second operation mode; and

g. an external electrical power source electrically coupled to said electric motor and said controller.

18. A self-propelled robotic pool cleaner, comprising:

a. a housing having a first intake port in a lower surface of said housing and a discharge port in an upper surface of said housing, and having first and inverted orientations;

b. an electric motor mounted in said housing;

c. a water pump mounted in said housing coupled to said electric motor and outputted to and through said discharge port;

d. an onboard programmable controller configured to direct said pool cleaner between a first operation mode where said housing is in a first orientation that is propelled below water level on floor and/or wall surfaces of a pool, and a second operation mode where said housing is in said inverted orientation on the top surface of the water;

e. rotationally-mounted supports driven by said electric motor configured to propel said housing on said pool floor and/or pool wall surfaces while in said first operation mode; and

f. means for inverting said housing from said first orientation to the inverted orientation when said housing has risen from submerged to water level in said second operation mode; and

wherein said housing is a cylindrical tube and said rotationally-mounted supports comprise a set of wheels mounted to opposite ends of an axle extending axially through said housing.

19. The pool cleaner according to claim 18 where said wheels have projections spaced circumferentially around the outer periphery thereof and extending in the axial direction, these projections being paddles that propel said housing when said housing is in said inverted orientation at water level and the wheels are rotated.

20. A self-propelled robotic pool cleaner, comprising:

a. a housing having a first intake port in a lower surface of said housing and a discharge port in an upper surface of said housing, and having first and inverted orientations;

b. an electric motor mounted in said housing;

c. a water pump mounted in said housing coupled to said electric motor and outputted to and through said discharge port;

d. an onboard programmable controller configured to direct said pool cleaner between a first operation mode where said housing is in a first orientation that is propelled below water level on floor and/or wall surfaces of a pool, and a second operation mode where said housing is in said inverted orientation on the top surface of the water;

e. rotationally-mounted supports driven by said electric motor configured to propel said housing on said pool floor and/or pool wall surfaces while in said first operation mode; and

f. means for inverting said housing from said first orientation to the inverted orientation when said housing has risen from submerged to water level in said second operation mode; and

wherein said housing has forward and rearward portions, and said rotationally mounted supports comprise a set of wheels mounted in each of said forward and rearward portions.