System and method for spectral interpolation using multiple illumination sources

• US 10,746,599 B2
• Filed: 10/30/2018
• Issued: 08/18/2020
• Est. Priority Date: 10/30/2018
• Status: Active Grant

• Current Assignee: Variable Inc.
• Original Assignee: Variable Inc.
• Inventors: Yu, George Yang
• Primary Examiner(s): Rahman, Md M
• Application Number:
  US16/175,369
• Publication Number:
  US 20200132547A1
• Time in Patent Office: 658 Days
• Field of Search: 356319
• CPC Class Codes: G01J 2003/425 Reflectance
• CPC Class Codes: G01J 3/02 Details
• CPC Class Codes: G01J 3/0216 using light concentrators or collectors or condensers
• CPC Class Codes: G01J 3/0264 Electrical interface; User interface
• CPC Class Codes: G01J 3/0272 Handheld
• CPC Class Codes: G01J 3/0291 Housings; Spectrometer accessories; Spatial arrangement of elements, e.g. folded path arrangements
• CPC Class Codes: G01J 3/10 Arrangements of light sources specially adapted for spectrometry or colorimetry
• CPC Class Codes: G01J 3/28 Investigating the spectrum using colour filters G01J3/51
• CPC Class Codes: G01J 3/42 Absorption spectrometry; Double beam spectrometry; Flicker spectrometry; Reflection spectrometry beam switching arrangements G01J3/08
• CPC Class Codes: G01J 3/501 Colorimeters using spectrally-selective light sources, e.g. LEDs
• CPC Class Codes: G01J 3/524 Calibration of colorimeters

Abstract

An optical detector is provided with multiple light sources having distinct spectral characteristics, which are controlled on/off across a range of lighting intensity combinations. A measurement sensor receives radiated light that is reflected from a target surface via confined optical channels, and generates representative output signals. A local controller or a remote computing device receives the output signals or corresponding messages from the optical detector, and generates a low resolution spectral data set based on the signals for each of the lighting intensity combinations. The low resolution spectral data set is interpolated based on machine learning algorithms trained with high resolution data from a reference device to generate a high resolution spectral data set associated with the target surface. In an embodiment, an auxiliary sensor measures light reflected from one or more light sources, wherein output signals from the measurement sensor are normalized to output values from the auxiliary sensor.

Claims

1. A system comprising:

an optical detector further comprising

a plurality of light sources having distinct spectral characteristics,

a sensor arranged to receive light radiated by the plurality of light sources and reflected from a target surface, the sensor further effective to generate output signals representative of the reflected light from the target surface;

a controller configured to

control the plurality of light sources to be turned off or on across a predetermined plurality of lighting intensity combinations,

generate a low resolution spectral data set based on the respective output signals from the sensor corresponding to each of the predetermined plurality of lighting intensity combinations, and

programmatically interpolate the low resolution spectral data set to generate a high resolution spectral data set associated with the target surface.

2. The system of claim 1, further comprising the controller functionally linked to a data storage device comprising stored high resolution spectral data corresponding to a reference device.

3. The system of claim 2, wherein the controller is configured to predict a high resolution spectral data set from the reference device and corresponding to the target surface, based on the sensed low resolution spectral data set.

4. The system of claim 1, wherein the plurality of light sources comprises at least a first light source with a 6500K light-emitting diode (LED) and a second light source with a 2700K LED.

5. The system of claim 4, wherein the plurality of light sources comprises a third light source and a fourth source having LEDs with respective spectral characteristics between 2700K and 6500K.

6. The system of claim 1, wherein the optical detector comprises:

a housing having an external perimeter and a face,

the plurality of light sources residing within the housing and offset from the face to define an interior within the perimeter of the housing, the face configured to engage a target surface about the perimeter of the housing wherein ambient light is substantially restricted from entering the interior, and

the sensor is arranged to receive light radiated by the plurality of light sources and reflected from the target surface when the face of the optical detector engages the target surface.

7. The system of claim 6, wherein the plurality of light sources and the sensor are mounted on a substrate oriented in parallel with the face of the housing, and the light sources are circumferentially disposed about a sensor aperture positioned between the sensor and the face of the housing.

8. The system of claim 7, wherein the controller resides within the housing of the optical detector.

9. The system of claim 7, wherein the optical detector is configured to transmit the output signals to a remote computing device comprising the controller.

10. The system of claim 7, wherein the sensor is a first measurement sensor configured to receive light projected from the plurality of light sources via respective confined optical channels and reflected from the target surface, and the optical detector further comprises an auxiliary sensor configured to measure light reflected from one or more of the plurality of light sources.

11. The system of claim 10, wherein the controller is configured to normalize the output signals from the first measurement sensor to output values from the auxiliary sensor.

12. A method of generating high resolution spectral data for a target surface based on low resolution spectral data from an optical detector comprising a plurality of light sources having distinct spectral characteristics, and a sensor arranged to receive light radiated by the plurality of light sources and reflected from the target surface, the method comprising:

controlling the plurality of light sources to be turned on or off across a predetermined plurality of lighting intensity combinations;

receiving output signals from the sensor as representative of the reflected light from the target surface;

generating a first spectral data set based on the respective output signals from the sensor and corresponding to each of the predetermined plurality of lighting intensity combinations; and

programmatically interpolating the first spectral data set with respect to a stored second spectral data set associated with a reference device.

13. The method of claim 12, comprising predicting a second spectral data set from the reference device as corresponding to the target surface, based on the sensed first spectral data set.

14. The method of claim 12, further comprising measuring light reflected from one or more of the plurality of light sources via an auxiliary sensor.

15. The method of claim 14, further comprising normalizing the output signals with respect to output values from the auxiliary sensor.

16. A system comprising:

an optical detector further comprising

a plurality of light sources having distinct spectral characteristics,

a sensor arranged to receive light radiated by the plurality of light sources and reflected from a target surface, the sensor further effective to generate output signals representative of the reflected light from the target surface;

a controller configured to control the plurality of light sources to be turned off or on across a predetermined plurality of lighting intensity combinations; and

a computing device communicatively linked to receive messages corresponding to the output signals from the optical detector, the computing device configured to

generate a first spectral data set based on messages from the optical detector corresponding to the predetermined plurality of lighting intensity combinations, and

programmatically interpolate the first resolution spectral data set to generate a second spectral data set associated with the target surface.

17. The system of claim 16, further comprising a data storage device comprising stored high resolution spectral data corresponding to a reference device, wherein the computing device is configured to predict a second spectral data set from the reference device and corresponding to the target surface, based on the sensed first spectral data set and the stored high resolution spectral data.

18. The system of claim 16, wherein the optical detector comprises:

a housing having an external perimeter and a face,

the plurality of light sources residing within the housing and offset from the face to define an interior within the perimeter of the housing, the face configured to engage a target surface about the perimeter of the housing wherein ambient light is substantially restricted from entering the interior, and

the sensor is arranged to receive light radiated by the plurality of light sources and reflected from the target surface when the face of the optical detector engages the target surface,

wherein the plurality of light sources and the sensor are mounted on a substrate oriented in parallel with the face of the housing, and the light sources are circumferentially disposed about a sensor aperture positioned between the sensor and the face of the housing.

19. The system of claim 18, wherein the sensor is a first measurement sensor configured to receive light projected from the plurality of light sources via respective confined optical channels and reflected from the target surface, and the optical detector further comprises an auxiliary sensor configured to measure light reflected from one or more of the plurality of light sources.

20. The system of claim 19, wherein the computing device is configured to normalize the output signals from the first measurement sensor to output values from the auxiliary sensor.