Tensioning instrument

• US 10,765,465 B2
• Filed: 07/29/2016
• Issued: 09/08/2020
• Est. Priority Date: 11/21/2012
• Status: Active Grant

• Current Assignee: A&E Advanced Closure Systems LLC (Alto Development Corporation)
• Original Assignee: A&E Advanced Closure Systems LLC (Alto Development Corporation)
• Inventors: Gephart, Matthew P.
• Primary Examiner(s): Bates, David W
• Assistant Examiner(s): Shirsat, Marcela I
• Application Number:
  US15/223,939
• Publication Number:
  US 20160331431A1
• Time in Patent Office: 1,502 Days
• Field of Search: 606281, 269 3, 269 6, 269 95, 254245-246
• CPC Class Codes: A61B 17/8057 the interlocking form comprising a thread
• CPC Class Codes: A61B 17/8076 for the ribs or the sternum
• CPC Class Codes: A61B 17/808 Instruments for holding or positioning bone plates, or for adjusting screw-to-plate locking mechanisms
• CPC Class Codes: A61B 17/823 for the sternum
• CPC Class Codes: A61B 17/842 Flexible wires, bands or straps A61B17/72, A61B17/82, A61B17/86 take precedence
• CPC Class Codes: A61B 17/8615 at the central region of the screw head
• CPC Class Codes: A61B 17/8863 Apparatus for shaping or cutting osteosynthesis equipment by medical personnel
• CPC Class Codes: A61B 17/8869 Tensioning devices
• CPC Class Codes: A61B 17/8888 at its central region
• CPC Class Codes: A61B 2017/00407 Ratchet means
• CPC Class Codes: B60P 7/0823 Straps; Tighteners
• CPC Class Codes: B60P 7/083 Tensioning by repetetive movement of an actuating member
• CPC Class Codes: B60P 7/0838 Tensioning by single movement of an actuating member

Abstract

A bone plate system for securing a plurality of bones is provided including a plate member, a locking device of the bone plate, and a surgical cable having a trailing end for being connected to the bone plate and a leading end for being advanced around the bones and into the locking device. The surgical cable may be tensioned to approximate the bones, urge the bones together, and seat the bone plate against the bones. The locking device may be reconfigured to a locked configuration to fix the bone plate to the surgical cable. The bone plate further includes a plurality of throughbores for receiving bone anchors that rigidly fix the bone plate to the bones. The bone plate system utilizes the tensile strength of the surgical cable and the rigid fixation between the bone anchors and the bone plate to resist relative movement of the bones.

Claims

1. An instrument for tensioning a surgical cable, the instrument comprising:

a rotary tensioner operable to have surgical cable wound up thereon;

a ratchet assembly including a pawl and a ratchet gear, the ratchet assembly configured to permit turning of the rotary tensioner in a wind up direction and resist turning of the rotary tensioner in a pay out direction;

a drive operably connected to the rotary tensioner;

at least one detent member of the drive, the at least one detent member having a drive position wherein the at least one detent member operatively engages the drive and the ratchet gear so that the ratchet gear turns with the drive, the at least one detent member having a release position wherein the at least one detent member permits the drive and the ratchet gear to turn relative to one another;

the drive having a handle configured to be turned in a first rotary direction to cause the drive to turn the rotary tensioner in the wind up direction and wind surgical cable onto the rotary tensioner and turn the ratchet gear with the drive; and

the handle configured to be turned in a reverse, second rotary direction to shift the at least one detent member from the drive position to the release position which operatively disengages the drive from the ratchet assembly and permits the rotary tensioner to turn in the pay out direction.

2. The instrument of claim 1 wherein the drive includes a plurality of detent members and the ratchet assembly includes a plurality of cam surfaces configured to shift the detent members radially inwardly out of operative engagement with the ratchet assembly with turning of the handle in the second rotary direction.

3. The instrument of claim 1 wherein the drive includes a first shaft connected to the handle and a second shaft connected to the rotary tensioner;

and

a resilient member of the drive includes a first portion secured to the first shaft and a second portion secured to the second shaft such that the resilient member resists turning of the first shaft relative to the second shaft in response to turning of the handle in the second rotary direction.

4. The instrument of claim 1 wherein the drive includes a shaft connected to the rotary tensioner and the rotary tensioner includes a pair of members movable relative to each other to clamp a surgical cable with the shaft of the drive being integrally formed with one of the members of the rotary tensioner.

5. The instrument of claim 1 wherein the ratchet assembly includes a biasing member urging the pawl into engagement with the ratchet gear.

6. An instrument for tensioning a surgical cable, the instrument comprising:

a rotary tensioner operable to have surgical cable wound up thereon;

a ratchet assembly that permits turning of the rotary tensioner in a wind up direction and resists turning of the rotary tensioner in a pay out direction; and

a drive operably connected to the rotary tensioner and having a handle configured to be turned in a first rotary direction to cause the drive to turn the rotary tensioner in the wind up direction and wind surgical cable onto the rotary tensioner and configured to be turned in a reverse, second rotary direction to operatively disengage the drive from the ratchet assembly and permit the rotary tensioner to turn in the pay out direction;

wherein the drive includes a first drive portion connected to the handle and a second drive portion connected to the rotary tensioner, the first and second drive portions including an elongated slot with opposite ends and a member received in the slot wherein turning the handle in the first rotary direction abuts the member against one of the ends of the slot and causes turning of the second drive portion in the first rotary direction and turning the handle in the second rotary direction causes the member to slide toward the other end of the elongated slot and permits the first drive portion to turn in the second rotary direction relative to the second drive member.

7. An instrument for tensioning a surgical cable, the instrument comprising:

a rotary tensioner operable to have surgical cable wound up thereon;

a ratchet assembly that permits turning of the rotary tensioner in a wind up direction and resists turning of the rotary tensioner in a pay out direction;

a drive operably connected to the rotary tensioner and having a handle configured to be turned in a first rotary direction to cause the drive to turn the rotary tensioner in the wind up direction and wind surgical cable onto the rotary tensioner and configured to be turned in a reverse, second rotary direction to operatively disengage the drive from the ratchet assembly and permit the rotary tensioner to turn in the pay out direction;

wherein the ratchet assembly includes a ratchet gear selectively coupled to the drive, a pawl, and a biasing member urging the pawl into engagement with the ratchet gear; and

wherein the pawl remains engaged with the ratchet gear when the handle of the drive is turned in the second rotary direction to disengage the drive from the ratchet assembly.

8. An instrument for tensioning a surgical cable, the instrument comprising:

a rotary tensioner;

a handle;

a drive shaft assembly connecting the handle and the rotary tensioner such that turning of the handle in a first rotary direction causes the rotary tensioner to turn in a wind up direction and turning of the handle in an opposite, second rotary direction causes the rotary tensioner to turn in a pay out direction;

a ratchet assembly that is operatively engageable with the drive shaft assembly and permits turning of the drive shaft assembly in the first rotary direction and resists turning of the drive shaft assembly in the second rotary direction;

the drive shaft assembly comprising a pair of shaft members configured to turn relative to each other with the turning of the handle in the second rotary direction which operatively disengages the drive shaft assembly from the ratchet assembly and permits the drive shaft assembly to turn in the second rotary direction; and

a biasing member of the drive shaft assembly secured to the pair of shaft members that resists the relative turning of the pair of shaft members and urges the drive shaft assembly back into operative engagement with the ratchet assembly.

9. The instrument of claim 8 wherein the drive shaft assembly includes a plurality of detent members and one of the shaft members of the pair of shaft members urges the detent members into operative engagement with the ratchet assembly with the turning of the handle in the first direction and the one shaft member of the pair of shaft members permits the detent members to operatively disengage from the ratchet assembly with turning of the handle in the second rotary direction.

10. The instrument of claim 8 wherein the drive shaft assembly includes a plurality of detent members configured to operatively engage the drive shaft assembly to the ratchet assembly wherein one of the shaft members of the pair of shaft members includes openings sized to receive the detent members and the other of the shaft members of the pair of shaft members includes recesses that align with the openings in response to turning the handle in the second rotary direction.

11. The instrument of claim 8 wherein the ratchet assembly includes a ratchet gear mounted to the drive shaft assembly and the drive shaft assembly includes detent members that extend into recesses of the ratchet gear with the turning of the handle in the first direction and shift out of the recesses with the turning of the handle in the second direction.

12. The instrument of claim 8 wherein the biasing member has a straight, elongate configuration and includes a first end portion secured to one of the shaft members of the pair of shaft members and a second end portion secured to the other of the shaft members of the pair of shaft members.

13. The instrument of claim 8 wherein one of the shaft members of the pair of shaft members is connected to the handle and turning the handle in the second rotary direction turns the one shaft member against the bias of the biasing member.

14. The instrument of claim 8 wherein the rotary tensioner includes a pair of gripping portions movable between a pass-through configuration that permits a surgical cable to be drawn between the gripping portions to a gripping configuration that fixes the surgical cable relative to the gripping portions for generating tension in the fixed surgical cable;

and

one of the shaft members of the pair of shaft members is secured to the handle and the other of the shaft members is secured to one of the gripping portions of the rotary tensioner.

15. The instrument of claim 14 wherein the other of the shaft members is formed integrally with the one gripping portion of the rotary tensioner.

16. An instrument for tensioning a surgical cable, the instrument comprising:

a rotary tensioner;

a drive shaft connected to the rotary tensioner such that turning of the drive shaft in a first rotary direction causes the rotary tensioner to turn in a wind up direction for winding up surgical cable on the rotary tensioner;

a ratchet assembly connected to the drive shaft and including a pawl and a ratchet gear configured to permit the drive shaft to be turned in the first rotary direction and resist turning of the drive shaft in an opposite, second rotary direction;

at least one release member having a drive position wherein turning of the drive shaft in the first rotary direction causes the rotary tensioner to turn in the wind up direction and a release position wherein the rotary tensioner is permitted to turn in a pay out direction for unwinding of surgical cable from the rotary tensioner; and

a first actuator operable to shift the at least one release member between the drive position and the release position without disengaging the pawl from the ratchet gear.

17. The instrument of claim 16 further comprising a second actuator coupled to the pawl and operable to disengage the pawl from the ratchet gear.

18. The instrument of claim 16 wherein the first actuator includes a handle connected to the drive shaft and turning the handle in the second rotary direction shifts the at least one release member between the drive position and the release position.

19. The instrument of claim 16 wherein the ratchet gear extends about the drive shaft and the at least one release member includes a plurality of detent members engaging the drive shaft to the ratchet gear with the detent members in the drive position thereof and disengaging the drive shaft and the ratchet gear with the detent members in the release position thereof.

20. The instrument of claim 16 wherein the first actuator includes a handle connected to the drive shaft for turning in the drive shaft in the first direction and the drive shaft includes a first member secured to the handle, a second member secured to the rotary tensioner, and a resilient member resisting relative movement between the first and second members with turning of the handle in the second rotary direction.

21. The instrument of claim 16 wherein the first actuator includes a button and a release shaft connected to the button, the release shaft being slidable relative to the drive shaft in response to manipulation of the button to shift the at least one release member between the drive position and the release position.

22. The instrument of claim 21 wherein the at least one release member includes a plurality of detent members and the release shaft includes at least one cam surface configured to shift the detent members with sliding of the release shaft.

23. The instrument of claim 16 wherein the ratchet gear is formed integrally with the drive shaft;

and

the at least one release member includes a plunger coupled to the release shaft and shifting the plunger between the drive and release positions causes the plunger to disengage the rotary tensioner and the drive shaft which permits the rotary tensioner to turn in the pay out direction.

24. The instrument of claim 16 wherein the rotary tensioner includes a gripping mechanism configured to lock onto a surgical cable with turning of the drive shaft in the first direction.