Object intrusion detection system and method
First Claim
1. A sensor device, comprising:
- a distance determination component configured to receive pixel data associated with respective pixels of a field of view, and to identify an object within the field of view corresponding to a first subset of the pixels; and
an intrusion detection component configured to define a pixel window comprising a second subset of the first subset of the pixels, wherein the second subset comprises N pixels, and N is an integer,whereinthe distance determination component is further configured to determine N distance values corresponding to the N pixels of the pixel window based on a subset of the pixel data corresponding to the second subset of the first subset of the pixels,the intrusion detection component is further configured to count a number K of the N distance values that are less than a defined distance threshold, andthe sensor device further comprises a control output component configured to, in response to determining that the number K of the N distance values that are less than the defined distance threshold is equal to or greater than a defined threshold value M, generate an output signal configured to at least one of disconnect power from an industrial machine, place an industrial automation system in safe operation mode, or send a notification to one or more client devices.
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Abstract
A three-dimensional (3D) sensor device achieves high intrusion detection probability while keeping the probability of a false intrusion detection low by capturing a set of multiple spatial or temporal samples of a measured parameter for an object detected in the sensor'"'"'s field of view. When an object is detected in the field of view, the TOF sensor device defines a window of N pixels comprising a subset of the pixels corresponding to the object, and obtains N distance measurements corresponding to the N pixels of the window. If the number of the N distance values that are less than a defined threshold distance is equal to or greater than a selected threshold value M (an integer less than N), the TOF sensor device determines that the object is intruding within a protective field and generates a suitable output.
29 Citations
20 Claims
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1. A sensor device, comprising:
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a distance determination component configured to receive pixel data associated with respective pixels of a field of view, and to identify an object within the field of view corresponding to a first subset of the pixels; and an intrusion detection component configured to define a pixel window comprising a second subset of the first subset of the pixels, wherein the second subset comprises N pixels, and N is an integer, wherein the distance determination component is further configured to determine N distance values corresponding to the N pixels of the pixel window based on a subset of the pixel data corresponding to the second subset of the first subset of the pixels, the intrusion detection component is further configured to count a number K of the N distance values that are less than a defined distance threshold, and the sensor device further comprises a control output component configured to, in response to determining that the number K of the N distance values that are less than the defined distance threshold is equal to or greater than a defined threshold value M, generate an output signal configured to at least one of disconnect power from an industrial machine, place an industrial automation system in safe operation mode, or send a notification to one or more client devices. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 20)
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9. A method for detecting intrusion of an object within a protective field, comprising:
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receiving, by a sensor device comprising a processor, pixel data for respective pixels of a field of view; identifying, by the sensor device based on analysis of the pixel data, an object within the field of view, wherein the object corresponds to a first subset of the pixels; defining, by the sensor device, a pixel window comprising a second subset of the first subset of the pixels, wherein the second subset comprises N pixels, and N is an integer; determining, by the sensor device, N distance values corresponding to the N pixels of the pixel window based on the pixel data; counting, by the sensor device, a number K of the N distance values that are less than a defined distance threshold; and in response to determining that the number K of the N distance values that are less than the defined distance threshold is equal to or greater than a defined threshold value M, generating, by the sensor device, an output signal configured to at least one of disconnect power from an industrial machine, place an industrial automation system in safe operation mode, or send a notification to one or more client devices. - View Dependent Claims (10, 11, 12, 13, 14, 15)
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16. A non-transitory computer-readable medium having stored thereon instructions that, in response to execution, cause a sensor device to perform operations, the operations comprising:
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receiving pixel data for respective pixels of a field of view; identifying an object within the field of view based on analysis of the pixel data, wherein the object corresponds to a first subset of the pixels; defining a pixel window comprising a second subset of the first subset of the pixels, wherein the second subset comprises N pixels, and N is an integer; determining N distance values corresponding to the N pixels of the pixel window based on a subset of the pixel data corresponding to the second subset of the first subset of the pixels; counting a number K of the N distance values that are less than a defined distance threshold; and in response to determining that the number K of the N distance values that are less than the defined distance threshold is equal to or greater than a defined threshold value M, outputting a signal configured to at least one of disconnect power from an industrial machine, place an industrial automation system in safe operation mode, or send a notification to one or more client devices. - View Dependent Claims (17, 18, 19)
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Specification