Device and method for processing thermoplastic plastic having a blowing device for a conveying screw

• US 10,792,672 B2
• Filed: 09/21/2016
• Issued: 10/06/2020
• Est. Priority Date: 09/22/2015
• Status: Active Grant

• Current Assignee: Next Generation Recyclingmaschinen GmbH
• Original Assignee: Next Generation Recyclingmaschinen GmbH
• Inventors: Brzezowsky, Klaus, Gruber, Klemens, Pichler, Thomas
• Primary Examiner(s): Francis, Faye
• Application Number:
  US15/761,494
• Publication Number:
  US 20180257268A1
• Time in Patent Office: 1,476 Days
• Field of Search: 241 62, 2411865, 2412601
• CPC Class Codes: B02C 18/148 specially adapted for disintegrating plastics, e.g. cinematographic films for plastic bottles B02C19/0093, disintegrating plastics B29B17/00
• CPC Class Codes: B02C 18/2258 of screw type
• CPC Class Codes: B02C 23/26 characterised by point of gas entry or exit or by gas flow path
• CPC Class Codes: B02C 25/00 Control arrangements specially adapted for crushing or disintegrating
• CPC Class Codes: B29B 17/00 Recovery of plastics or other constituents of waste material containing plastics; volume reduction of waste plastics, e.g. by mechanical compacting or melting disposal of solid waste B09B; chemical recovery C08J11/00
• CPC Class Codes: B29B 17/0026 by agglomeration or compacting
• CPC Class Codes: B29B 17/0412 to large particles, e.g. beads, granules, flakes, slices
• CPC Class Codes: B29C 2948/92114 Dimensions
• CPC Class Codes: B29C 2948/92219 Degree of crosslinking, solidification, crystallinity or homogeneity
• CPC Class Codes: B29C 2948/92828 Raw material handling or dosing, e.g. active hopper or feeding device
• CPC Class Codes: B29C 48/142 using force fields, e.g. gravity or electrical fields B29C48/9165 takes precedence
• CPC Class Codes: B29C 48/143 at a location before or in the feed unit, e.g. influencing the material in the hopper
• CPC Class Codes: B29C 48/2526 Direct drives or gear boxes
• CPC Class Codes: B29C 48/2528 Drive or actuation means for non-plasticising purposes, e.g. dosing unit
• CPC Class Codes: B29C 48/287 Raw material pre-treatment while feeding B29C48/78 takes precedence
• CPC Class Codes: B29C 48/298 in a location other than through a barrel, e.g. through a screw
• CPC Class Codes: B29C 48/38 using two or more serially arranged screws in the same barrel
• CPC Class Codes: B29C 48/39 a first extruder feeding the melt into an intermediate location of a second extruder
• CPC Class Codes: B29C 48/501 Extruder feed section
• CPC Class Codes: B29C 48/92 Measuring, controlling or regulating
• CPC Class Codes: B29K 2023/10 : Polymers of propylene
• CPC Class Codes: B29L 2007/008 : Wide strips, e.g. films, webs
• CPC Class Codes: Y02W 30/62 : Plastics recycling; Rubber recycling

Abstract

A device for processing thermoplastic plastic includes a storage container for receiving pieces of plastic particles or a conveying line for conveying the pieces of plastic particles, and a conveying screw following the storage container/the conveying line at a transfer opening. The device also includes an extruder following the conveying screw and an air outlet arranged opposite the transfer opening and directed at this opening. In a method for operating the device, an air stream is aligned with the transfer opening. The strength and/or the direction of the air stream is adjusted or controlled as a function of a load on the extruder.

Claims

1. A device for processing thermoplastic plastic, comprising:

a storage container for receiving pieces of plastic particles or a conveying line for conveying the pieces of plastic particles;

a transfer opening;

a conveying screw connected to the storage container or the conveying line at the transfer opening;

an extruder connected to the conveying screw;

a drive for the extruder;

at least one air outlet situated opposite the transfer opening and configurable to direct an air stream emerging from the at least one air outlet toward the transfer opening;

a load recorder configured to record a load on the drive for the extruder;

influencing means for influencing the air stream emerging from the at least one air outlet comprising a valve, a slider or a flap; and

a control unit connected to the load recorder and the influencing means.

2. The device according to claim 1, wherein the control unit is designed to increase the air stream and/or direct the air stream to the transfer opening if the load on the extruder falls and vice versa.

3. The device according to claim 1, wherein the influencing means is configured to adjust on a proportional basis to a selected flow rate a strength or a direction of the air stream emerging from the at least one air outlet.

4. The device according to claim 1, wherein the influencing means has two discrete positions and the control unit is designed to control said influencing means with a variable pulse-pause ratio.

5. The device according to claim 1, wherein the conveying screw has a horizontal alignment or an alignment comprising at least one horizontal component.

6. The device according to claim 1, wherein a cross-section of the transfer opening has a vertical alignment or an alignment comprising at least a vertical component.

7. The device according to claim 1, wherein the conveying screw comprises crushing means arranged on said screw comprising teeth and/or blades and/or continuous cutting edges.

8. The device according to claim 7, wherein fixed opposing teeth, counterblades, or counter cutting edges are arranged in a region of the conveying screw and interact with the teeth, blades, or continuous cutting edges, respectively, of said screw.

9. The device according to claim 7, wherein the crushing means are arranged in a bottom region of the storage container.

10. The device according to claim 7, wherein a plurality of air outlets are arranged along a helix in the region of the conveying screw and/or the crushing means and/or are aligned in a direction of a helix.

11. A method for processing thermoplastic plastic comprising:

providing a device, which comprises a storage container for receiving pieces of plastic particles or a conveying line for conveying the pieces of plastic particles, a transfer opening, a conveying screw connected to the storage container or the conveying line at the transfer opening, an extruder connected to the conveying screw (3), a drive for the extruder, and at least one air outlet situated opposite the transfer opening and configurable to direct an air stream emerging from the at least one air outlet toward the transfer opening;

recording a load on the drive for the extruder; and

influencing the air stream emerging from the at least one air outlet, which is directed toward the transfer opening at least for some of the time, by adjusting or controlling strength and/or direction of the air stream as a function of a load on the extruder.

12. The method according to claim 11, wherein the air stream is increased and/or directed more towards the transfer opening when the load on the extruder falls and vice versa.

13. The method according to claim 11, wherein a speed of the drive of the extruder, a current consumed by said drive or a torsion in a shaft of the drive is measured in order to determine the load on the extruder.

14. The method according to claim 11, wherein a cross-section of the air stream supply line and/or a power output of a compressor is varied to adjust the strength of the air stream.

15. The method according to claim 11, wherein the direction of a discharge nozzle or the alignment of flaps on an outlet side of the air stream is varied to adjust the direction of the air stream.

16. The method according to claim 11, wherein the strength or the direction of the air stream is adjusted on a proportional basis to a selected flow rate.

17. The method according to claim 11, wherein the strength or the direction of the air stream is adjusted on a quasi-proportional basis by switching between two discrete values in a variable pulse-pause ratio.

18. The method according to claim 11, wherein a substantially helical air stream is produced.