Wheel coils and center-tapped longitudinal coils for wireless power transfer

• US 10,804,726 B2
• Filed: 01/10/2018
• Issued: 10/13/2020
• Est. Priority Date: 01/15/2017
• Status: Active Grant

• Current Assignee: ChargEdge, Inc.
• Original Assignee: ChargEdge, Inc.
• Inventors: Maniktala, Disha, Maniktala, Sanjaya
• Primary Examiner(s): Borroto, Alfonso Perez
• Assistant Examiner(s): Yeshaw, Esayas G
• Application Number:
  US15/866,786
• Publication Number:
  US 20180205260A1
• Time in Patent Office: 1,007 Days
• CPC Class Codes: H01F 2003/005 Magnetic cores for receiving several windings with perpendicular axes, e.g. for antennae or inductive power transfer
• CPC Class Codes: H01F 27/2895 Windings disposed upon ring cores
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H04B 5/79 for data transfer in combination with power transfer

Abstract

In one embodiment, a wireless power transfer coil structure comprises a wheel core comprising an annulus portion and at least two spoke portions arranged substantially symmetrically with respect to a geometric center of the annulus portion, the wheel core formed from a magnetic material, and a coil located on an outer surface of the annulus portion of the wheel core. In one embodiment, the wireless power transfer coil structure further comprises at least one solenoidal coil wound around the at least two spoke portions of the wheel core. In one embodiment, the at least one solenoidal coil is wound around one of the at least two spoke portions of the wheel core in a first direction and wound around another of the at least two spoke portions of the wheel core in the first direction. In one embodiment, the at least one solenoidal coil is wound around one of the at least two spoke portions of the wheel core in a first direction and wound around another of the at least two spoke portions of the wheel core in a second direction different from the first direction.

Claims

1. A wireless power transfer coil structure comprising:

a wheel core formed from a magnetic material, the wheel core comprising;

an annulus portion having an outer surface and an inner surface; and

at least two spoke portions arranged substantially symmetrically with respect to a geometric center of the annulus portion, wherein each spoke portion of the at least two spoke portions has an end portion that connects to the inner surface of the annulus portion; and

a coil located on the outer surface of the annulus portion of the wheel core.

2. The wireless power transfer coil structure of claim 1, further comprising at least one solenoidal coil wound around the at least two spoke portions of the wheel core.

3. The wireless power transfer coil structure of claim 2, wherein the at least one solenoidal coil is wound around one of the at least two spoke portions of the wheel core in a first direction and wound around another of the at least two spoke portions of the wheel core in the first direction.

4. The wireless power transfer coil structure of claim 2, wherein the at least one solenoidal coil is wound around one of the at least two spoke portions of the wheel core in a first direction and wound around another of the at least two spoke portions of the wheel core in a second direction different from the first direction.

5. The wireless power transfer coil structure of claim 2, wherein the coil is coupled to a full-bridge rectifier circuit and the at least one solenoidal coil is coupled to a half-bridge rectifier circuit.

6. The wireless power transfer coil structure of claim 2, wherein the wheel core comprises at least four spoke portions arranged substantially symmetrically around the geometric center of the annulus portion and the solenoidal coil is wound around a first pair of the at least four spoke portions, and further comprising a second solenoidal coil wound around a second pair of the at least four spoke portions.

7. The wireless power transfer coil structure of claim 6, wherein the coil located on the annulus portion of the wheel core, the solenoidal coil, and the second solenoidal coil are coupled together in series.

8. The wireless power transfer coil structure of claim 6, wherein the coil located on the annulus portion of the wheel core is coupled to a first rectifier circuit, the solenoidal coil is coupled to a second rectifier circuit, and the second solenoidal coil is coupled to a third rectifier circuit.

9. The wireless power transfer coil structure of claim 8, wherein each of the first rectifier circuit, the second rectifier circuit, and the third rectifier circuit is a full-bridge rectifier circuit.

10. The wireless power transfer coil structure of claim 8, wherein the first rectifier circuit is a full-bridge rectifier circuit and one or more of the second rectifier circuit and the third rectifier circuit is a half-bridge rectifier circuit.

11. The wireless power transfer coil structure of claim 1, further comprising:

a second wheel core comprising an annulus portion and at least two spoke portions arranged substantially symmetrically with respect to a geometric center of the annulus portion, the second wheel core formed from a magnetic material; and

a second coil located on an outer surface of the annulus portion of the second wheel core, wherein a portion of the annulus portion of the wheel core is in physical contact with a portion of the annulus portion of the second wheel core.

17. The wireless power transfer coil structure of claim 1, wherein the at least two spoke portions are containing within the inner portion of the annulus portion.

12. A wireless power transfer coil structure comprising:

a wheel core being made of a magnetic material comprising;

a first annulus portion;

a second annulus portion;

at least two spoke portions arranged substantially symmetrically with respect to a center of the first annulus portion, wherein each spoke portion of the at least two spoke portions has an end portion that connects to an inner surface of the first annulus portion;

at least two spoke portions arranged substantially symmetrically with respect to a center of the second annulus portion, wherein each spoke portion of the at least two spoke portions has an end portion that connects to an inner surface of the second annulus portion; and

a first coil located on an outer surface of the first annulus portion of the wheel core; and

a second coil located on an outer surface of the second annulus portion of the wheel core.

13. The wireless power transfer coil structure of claim 12, further comprising at least one solenoidal coil wound around the at least two spoke portions arranged substantially symmetrically with respect to a center of the first annulus portion of the wheel core.

14. The wireless power transfer coil structure of claim 13, wherein the at least one solenoidal coil is wound around one of the at least two spoke portions in a first direction and wound around another of the at least two spoke portions in the first direction.

15. The wireless power transfer coil structure of claim 13, wherein the at least one solenoidal coil is wound around one of the at least two spoke portions in a first direction and wound around another of the at least two spoke portions in a second direction different from the first direction.

16. The wireless power transfer coil structure of claim 12, wherein the first coil is coupled in series with the second coil, the first coil and the second coil being wound in such a way that when a current flows in a first spatial direction in the first coil the current flows in a second spatial direction different from the first spatial direction in the second coil.

18. The wireless power transfer coil structure of claim 12, wherein the at least two spoke portions arranged substantially symmetrically with respect to a center of the first annulus portion are contained within the inner portion of the first annulus portion.

19. The wireless power transfer coil structure of claim 12, wherein the at least two spoke portions arranged substantially symmetrically with respect to a center of the second annulus portion are contained within the inner portion of the second annulus portion.