Differential battery testers

• US 10,809,307 B2
• Filed: 09/20/2018
• Issued: 10/20/2020
• Est. Priority Date: 09/26/2017
• Status: Active Grant

• Current Assignee: E-XTEQ Europe
• Original Assignee: E-XTEQ Europe
• Inventors: Brebant, Morgan, Platel, Frederic, Penouty, Jean Yves
• Primary Examiner(s): Hawkins, Dominic E
• Application Number:
  US16/136,645
• Publication Number:
  US 20190094307A1
• Time in Patent Office: 761 Days
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/385 Arrangements for measuring battery or accumulator variables for monitoring G01R31/382
• CPC Class Codes: G01R 31/386 using test-loads
• CPC Class Codes: G01R 31/3865 related to manufacture, e.g. testing after manufacture
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health

Abstract

Systems and methods for battery testing are described. Some of the methods for battery testing include applying a first load impedance to a battery, applying a second load impedance to a reference voltage source, measuring a voltage between a positive terminal of the battery and a positive terminal of the reference voltage source, wherein a negative terminal of the battery is connected via a conductor to a negative terminal of the reference voltage source, and determining a condition of the battery based on the measured voltage.

Claims

1. A circuit for battery testing, comprising:

a first connector configured to electrically couple to a positive terminal of a battery;

a second connector configured to electrically couple to a negative terminal of the battery;

a reference voltage source with a positive reference terminal and a negative reference terminal;

a conductor connecting the second connector to the negative reference terminal;

a voltmeter configured to measure voltage between a first input node and a second input node, wherein the first input node is connected to the first connector and wherein the second input node is connected to the positive reference terminal;

a first switch in series with a first load impedance connected between the first connection and the second connection;

a second switch in series with a second load impedance connected between the positive reference terminal and the negative reference terminal; and

a processor connected to the voltmeter and configured to;

control the first switch and the second switch to selectively apply the first load impedance to the battery and the second load impedance to the reference voltage source,

receive one or more measurements of voltage between the first input node and the second input node, and

determine a condition of the battery based on the one or more measurements of voltage between the first input node and the second input node.

2. The circuit of claim 1, wherein the reference voltage source comprises:

a third connector, connected to the positive reference terminal, and configured to electrically couple to a positive terminal of a reference battery; and

a fourth connector, connected to the negative reference terminal, and configured to electrically couple to a negative terminal of a reference battery.

3. The circuit of claim 1, wherein the reference voltage source comprises circuitry configured to simulate a battery in a good condition.

4. The circuit of claim 1, wherein the reference voltage source comprises:

an adjustable voltage source configured to output a voltage level selected by the processor; and

an adjustable impedance configured to be selected based on control signals from the processor.

5. The circuit of claim 4, wherein the adjustable voltage source comprises:

a resistor-capacitor network configured to filter a pulse width modulated voltage control signal from the processor to control an output voltage of the adjustable voltage source.

6. The circuit of claim 4, wherein the adjustable impedance comprises a potentiometer.

7. The circuit of claim 4, wherein the processor is configured to:

receive one or more open circuit voltage measurements while the first switch and the second switch are open;

select an output voltage level of the adjustable voltage source to match an open circuit voltage of the battery;

receive one or more loaded voltage measurements while the first switch and the second switch are closed; and

determine an estimate of an output impedance of the battery based on the one or more loaded voltage measurements and an impedance value of the adjustable impedance.

8. The circuit of claim 1, wherein the voltmeter comprises an operational amplifier configured to amplify voltage between the first input node and the second input node.

9. A method for battery testing, comprising:

applying a first load impedance to a battery;

applying a second load impedance to a reference voltage source;

measuring a voltage between a positive terminal of the battery and a positive terminal of the reference voltage source, wherein a negative terminal of the battery is connected via a conductor to a negative terminal of the reference voltage source; and

determining a condition of the battery based on the measured voltage.

10. The method of claim 9, comprising:

calibrating the reference voltage source based on an open circuit voltage between the positive terminal of the battery and the positive terminal of the reference voltage source that is measured while a current through the first load impedance is zero and a current through the second load impedance is zero.

11. The method of claim 10, wherein calibrating the reference voltage source comprises adjusting an output voltage of the reference voltage source until the open circuit voltage becomes zero.

12. The method of claim 9, wherein determining the condition of the battery based on the measured voltage comprises:

determining an output impedance of the battery based on the measured voltage and an output impedance of the reference voltage source.

13. The method of claim 12, wherein determining the condition of the battery based on the measured voltage comprises:

determining a state of health of the battery based on the output impedance of the battery.

14. The method of claim 9, wherein the first load impedance is equal to the second load impedance and wherein determining the condition of the battery based on the measured voltage comprises:

determining an output impedance of the battery by dividing the measured voltage by an estimate of current through the first load impedance and adding an output impedance of the reference voltage source.

15. The method of claim 9, wherein applying the first load impedance to the battery comprises:

closing a first switch connected in series with the first load impedance between the positive terminal of the battery and the negative terminal of the battery.

16. The method of claim 15, wherein applying the second load impedance to the reference voltage source comprises:

closing a second switch connected in series with the first load impedance between the positive terminal of the reference voltage source and the negative terminal of the reference voltage source; and

wherein the first switch and the second switch are controlled by a common control signal.

17. The method of claim 9, comprising:

adjusting an output impedance of the reference voltage source.

18. The method of claim 9, wherein the battery is a first battery under test and wherein the reference voltage source includes a second battery under test and connectors configured to connect the positive terminal of the reference voltage source to a positive terminal of the second battery under test and to connect the negative terminal of the reference voltage source to a negative terminal of the second battery under test, and further comprising:

determining whether a difference between an output impedance of the first battery under test and an output impedance of the second battery under test exceeds a threshold; and

displaying, transmitting, or storing an indication of whether the difference exceeds the threshold.

19. An apparatus for battery testing, comprising:

a first connector configured to electrically couple to a positive terminal of a battery;

a second connector configured to electrically couple to a negative terminal of the battery;

a reference voltage source with a positive reference terminal and a negative reference terminal;

a voltmeter configured to measure voltage between a first input node and a second input node, wherein the first input node is connected to the first connector and wherein the second input node is connected to the positive reference terminal; and

a processor connected to the voltmeter and configured to;

selectively apply a first load impedance to the battery and a second load impedance to the reference voltage source,

receive one or more measurements of voltage between the first input node and the second input node, and

determine a condition of the battery based on the one or more measurements of voltage between the first input node and the second input node.

20. The apparatus of claim 19, wherein the reference voltage source comprises:

an adjustable voltage source configured to output a voltage level selected by the processor; and

an adjustable impedance configured to be selected based on control signals from the processor.