Magnetic field sensor having unequally spaced magnetic field sensing elements

• US 10,823,586 B2
• Filed: 12/26/2018
• Issued: 11/03/2020
• Est. Priority Date: 12/26/2018
• Status: Active Grant

• Current Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Original Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Inventors: Eagen, Jeffrey, David, Paul A.
• Primary Examiner(s): Nguyen, Vincent Q
• Application Number:
  US16/232,348
• Publication Number:
  US 20200209017A1
• Time in Patent Office: 678 Days
• Field of Search: 324206, 3242072, 324242, 324258, 324252, 324260
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: G01D 5/147 influenced by the movement of a third element, the position of Hall device and the source of magnetic field being fixed in respect to each other
• CPC Class Codes: G01D 5/245 using a variable number of pulses in a train
• CPC Class Codes: G01M 13/021 Gearings
• CPC Class Codes: G01P 13/045 with speed indication
• CPC Class Codes: G01P 3/488 delivered by variable reluctance detectors

Abstract

A magnetic field sensor for sensing a movement of a target object an include a substrate having a major planar surface and three or more magnetic field sensing elements disposed upon the major planar surface of the substrate. The three or more magnetic field sensing elements can have respective major response axes, each major response axis parallel to the major planar surface of the substrate. The three or more magnetic field sensing elements comprise first and third magnetic field sensing elements and a second magnetic field sensing element disposed between the first and third magnetic field sensing elements. A first spacing between the first and second magnetic field sensing elements is less than a second spacing between the second and third magnetic field sensing elements. No other magnetic field sensing elements are disposed between the first and third magnetoresistance elements.

Claims

1. A magnetic field sensor for sensing a movement of a target object, the magnetic field sensor comprising:

a substrate having a major planar surface;

three or more magnetic field sensing elements disposed upon the major planar surface of the substrate, the three or more magnetic field sensing elements having respective major response axes, each major response axis parallel to the major planar surface of the substrate, wherein the three or more magnetic field sensing elements comprise first and third magnetic field sensing elements and a second magnetic field sensing element disposed between the first and third magnetic field sensing elements, wherein a first spacing between the first and second magnetic field sensing elements is less than a second spacing between the second and third magnetic field sensing elements, wherein there is no other magnetic field sensing element disposed between the first and third magnetic field sensing elements, wherein the three or more magnetic field sensing elements are configured to generate three or more magnetic field signals, respectively, wherein the first, second, and third magnetic field sensing elements are configured to generate first, second, and third magnetic field signals, respectively, from among the three or more magnetic field signals; and

an electronic circuit disposed upon the substrate and coupled to the three or more magnetic field sensing elements, the electronic circuit comprising;

at least one analog or digital comparator configured to compare each one of the three or more magnetic field signals to at least one threshold value to generate three or more binary signals, respectively, wherein states of the three or more binary signals are each indicative of a position of the target object relative to the three or more magnetic field sensing elements for any movement speed of the target object including zero movement speed.

2. The magnetic field sensor of claim 1, wherein the electronic circuit further comprises:

a decoder coupled to the three or more binary signals, wherein the decoder is operable to decode the three or more binary signals to generate a device output signal indicative of the position of the target object.

3. The magnetic field sensor of claim 1, wherein the first spacing is selected to result in the magnetic field sensor detecting a higher resolution of the position of the target object for selected positions of the target object and the second spacing results in the magnetic field sensor detecting a lower resolution of the position of the target object for other selected positions of the target object.

4. The magnetic field sensor of claim 2, further comprising:

a peak-to-peak amplitude detector operable to measure a peak-to-peak amplitude of at least one of the three or more magnetic field signals and operable to generate a peak-to-peak value in accordance with the measured peak-to-peak amplitude; and

a threshold generator module coupled to the peak-to-peak value and operable to generate the at least one threshold value as a predetermined percentage of the peak-to-peak value.

5. The magnetic field sensor of claim 4, further comprising:

a nonvolatile memory device operable to store the at least one threshold value.

6. The magnetic field sensor of claim 2, further comprising:

a peak-to-peak amplitude detector operable to measure three or more peak-to-peak amplitudes of the three or more magnetic field signals, respectively;

a combining module operable to generate a peak-to-peak value in accordance with a combination of the measured three or more peak-to-peak amplitudes; and

a threshold generator module coupled to the peak-to-peak value and operable to generate the at least one threshold value as a predetermined percentage of the peak-to-peak value.

7. The magnetic field sensor of claim 6, further comprising:

a nonvolatile memory device operable to store the at least one threshold value.

8. The magnetic field sensor of claim 2, wherein the decoder comprises:

a non-volatile memory device.

9. The magnetic field sensor of claim 2, wherein the device output signal is also indicative of a speed of the movement of the target object.

10. The magnetic field sensor of claim 9, wherein the device output signal is also indicative of a direction of the movement of the target object.

11. The magnetic field sensor of claim 10, wherein the electronic circuit further comprises:

an output protocol module operable to use the device output signal to generate an output protocol signal indicative of the position of the target object, and at least one of the movement speed of the target object or the direction of the movement of the target object.

12. The magnetic field sensor of claim 2, wherein the three or more magnetic field sensing elements comprise three or more magnetoresistance elements.

13. The magnetic field sensor of claim 12, wherein the three or more magnetic field sensing elements have respective maximum response axes parallel to each other.

14. The magnetic field sensor of claim 2, wherein the decoder is further operable to store a value indicative of a measured operational characteristic of the magnetic field sensor, wherein the stored value is stored during a first time period, and wherein the stored value is recalled and used during a second different time period after the first time period.

15. The magnetic field sensor of claim 2, further comprising:

a magnet disposed proximate to the substrate, the magnet having at least two poles to generate a magnetic field parallel to the major planar surface of the substrate.

16. The magnetic field sensor of claim 2, wherein the major planar surface of the substrate overlaps the target object such that a line perpendicular to the major planar surface of the substrate and passing through at least one of the three or more magnetic field sensing elements intersects the target object.

17. The magnetic field sensor of claim 2, wherein the target object comprises a ring magnet having a plurality of alternating north and south poles, the target object to generate a magnetic field parallel to the major planar surface of the substrate.

18. The magnetic field sensor of claim 17, wherein the major planar surface of the substrate overlaps the target object such that a line perpendicular to the major planar surface of the substrate and passing through at least one of the three or more magnetic field sensing elements intersects the target object.

19. The magnetic field sensor of claim 2, wherein the three or more magnetic field sensing elements are arranged in a line within twenty degrees of parallel to a tangent to the movement of the target object.

20. The magnetic field sensor of claim 2, wherein the three or more magnetic field sensing elements are arranged in at least two parallel lines, each within twenty degrees of parallel to a tangent to the movement of the target object.

21. The magnetic field sensor of claim 2, wherein the three or more magnetic field sensing elements are arranged in an arc.

22. The magnetic field sensor of claim 2, wherein the three or more magnetic field sensing elements comprise a quantity of magnetic field sensing elements in a range of three to twenty magnetic field sensing elements.

23. The magnetic field sensor of claim 2, wherein the three or more magnetic field sensing elements comprise a respective three or more magnetoresistance elements.

24. The magnetic field sensor of claim 23, wherein the three or more magnetic field sensing elements have respective maximum response axes parallel to each other.

25. The magnetic field sensor of claim 2, wherein the electronic circuit further comprises:

a threshold calculation module coupled to receive the three or more magnetic field signals, the threshold calculation module configured to generate the at least one threshold value indicative of an amplitude of at least one of the three or more magnetic field signals, respectively; and

a non-volatile memory device operable to store the at least one threshold value,

wherein the non-volatile memory device is further operable to provide the at least one threshold value to the at least one analog or digital comparator.

26. The magnetic field sensor of claim 25, wherein the at least one threshold value is stored during a time period when the electronic circuit is powered down and wherein the stored at least one threshold value is provided to the at least one analog or digital comparator when the magnetic field sensor powers up.

27. The magnetic field sensor of claim 25, wherein the at least one threshold value is stored during a first time period, and wherein the stored at least one threshold value is provided to the at least one analog or digital comparator during a second different time period after the first time period.

28. The magnetic field sensor of claim 2, wherein the three or more magnetic field sensing elements comprise three or more vertical Hall Effect elements.

29. The magnetic field sensor of claim 2, wherein the target object comprises a ferromagnetic gear configured to rotate.

30. The magnetic field sensor of claim 2, wherein the target object comprises a ferromagnetic ring magnet configured to rotate.

31. The magnetic field sensor of claim 2, wherein the three or more magnetic field sensing elements are arranged in an arc proximate to the target object, and wherein maximum response axes of the three or more magnetic field sensing elements are parallel to each other.

32. The magnetic field sensor of claim 2, wherein the three or more magnetic field sensing elements are arranged in an arc proximate to the target object, and wherein maximum response axes of the three or more magnetic field sensing elements are not parallel to each other.

33. The magnetic field sensor of claim 2, wherein the substrate overlaps the target object such that a line perpendicular to a major surface of the substrate and passing through at least one of the three or more magnetic field sensing elements intersects the target object, and a line parallel to the major planar surface of the substrate is in a direction of the target object.

34. The magnetic field sensor of claim 2, wherein the target object comprises a non-ferromagnetic conductive target object.

35. The magnetic field sensor of claim 2, wherein the electronic circuit further comprises:

at least one analog-to-digital converter operable to convert the three or more magnetic field signals to generate at least one converted signal, the at least one analog or digital comparator to receive the at least one converted signal.

36. The magnetic field sensor of claim 2, wherein the target object comprises a circular magnet having a plurality of alternating north and south poles upon a major surface of the circular magnet, the target object to generate a magnetic field parallel to the major planar surface of the substrate.

37. The magnetic field sensor of claim 36, wherein the major planar surface of the substrate overlaps the target object such that a line perpendicular to the major planar surface of the substrate and passing through at least one of the three or more magnetic field sensing elements intersects the target object.

38. A method of sensing a movement of a target object, comprising:

generating three or more magnetic field signals with three or more magnetic field sensing elements disposed upon a major planar surface of a substrate, the three or more magnetic field sensing elements having respective major response axes, each major response axis parallel to the major planar surface of the substrate, wherein the three or more magnetic field sensing elements comprise first and third magnetic field sensing elements and a second magnetic field sensing element disposed between the first and third magnetic field sensing elements, wherein a first spacing between the first and second magnetic field sensing elements is less than a second spacing between the second and third magnetic field sensing elements, wherein there is no other magnetic field sensing element disposed between the first and third magnetic field sensing element, wherein the first, second, and third magnetic field sensing elements are configured to generate first, second, and third magnetic field signals, respectively, from among the three or more magnetic field signals; and

comparing each one of the three or more magnetic field signals to at least one threshold value to generate three or more binary signals, respectively, wherein states of the three or more binary signals are each indicative of a position of the target object relative to the three or more magnetic field sensing elements for any movement speed of the target object including zero movement speed.

39. The method of claim 38, wherein the first spacing is selected to result in the method detecting a higher resolution of the position of the target object for selected positions of the target object and the second spacing results in the method detecting a lower resolution of the position of the target object for other selected positions of the target object.

40. The method of claim 38, further comprising:

measuring a peak-to-peak amplitude of at least one of the three or more magnetic field signals;

generating a peak-to-peak value in accordance with the measured peak-to-peak amplitude; and

generating the at least one threshold value as a predetermined percentage of the peak-to-peak value.

41. A magnetic field sensor for sensing a movement of a target object, the magnetic field sensor comprising:

means for generating generate three or more magnetic field signals with three or more magnetic field sensing elements disposed upon a major planar surface of a substrate, the three or more magnetic field sensing elements having respective major response axes, each major response axis parallel to the major planar surface of the substrate, wherein the three or more magnetic field sensing elements comprise first and third magnetic field sensing elements and a second magnetic field sensing element disposed between the first and third magnetic field sensing elements, wherein a first spacing between the first and second magnetic field sensing elements is less than a second spacing between the second and third magnetic field sensing elements, wherein there is no other magnetic field sensing element disposed between the first and third magnetic field sensing element wherein the first, second, and third magnetic field sensing elements are configured to generate first, second, and third magnetic field signals, respectively, from among the three or more magnetic field signals; and

means for comparing each one of the three or more magnetic field signals to at least one threshold value to generate three or more binary signals, respectively, wherein states of the three or more binary signals are each indicative of a position of the target object relative to the three or more magnetic field sensing elements for any movement speed of the target object including zero movement speed.

42. The magnetic field sensor of claim 41, wherein the first spacing is selected to result in the magnetic field sensor detecting a higher resolution of the position of the target object for selected positions of the target object and the second spacing results in the magnetic field sensor detecting a lower resolution of the position of the target object for other selected positions of the target object.

43. The magnetic field sensor of claim 41, further comprising:

means for measuring a peak-to-peak amplitude of at least one of the three or more magnetic field signals;

means for generating a peak-to-peak value in accordance with the measured peak-to-peak amplitude; and

means for generating the at least one threshold value as a predetermined percentage of the peak-to-peak value.