Electrical connections for electro-optic elements

• US 10,824,029 B2
• Filed: 02/21/2018
• Issued: 11/03/2020
• Est. Priority Date: 02/23/2017
• Status: Active Grant

• Current Assignee: Gentex Corporation
• Original Assignee: Gentex Corporation
• Inventors: Schuberg, Kyle R., Stray, Joel A.
• Primary Examiner(s): Alexander, William R
• Assistant Examiner(s): Mebrahtu, Ephrem Z
• Application Number:
  US15/901,156
• Publication Number:
  US 20180239201A1
• Time in Patent Office: 986 Days
• CPC Class Codes: B60R 1/04 mounted inside vehicle B60R1/025, B60R1/08 take precedence
• CPC Class Codes: B60R 1/12 Mirror assemblies combined with other articles, e.g. clocks
• CPC Class Codes: G02F 1/134309 characterised by their geometrical arrangement
• CPC Class Codes: G02F 1/13439 characterised by their electrical, optical, physical properties; materials therefor; method of making
• CPC Class Codes: G02F 1/153 Constructional details
• CPC Class Codes: G02F 1/155 Electrodes
• CPC Class Codes: G02F 1/167 by electrophoresis
• CPC Class Codes: G02F 1/172 based on a suspension of orientable dipolar particles, e.g. suspended particles displays

Abstract

A rearview mirror assembly includes a housing. A circuit board is positioned within the housing. A cantilevered contact is coupled with the circuit board. An electro-optic element is positioned proximate the circuit board. A first substantially transparent substrate defines a first surface and a second surface. A first edge extends around the first substrate. A second substantially transparent substrate defines a third surface and a fourth surface. A second edge extends around the second substrate and defines a notch having a notch edge set inboard from the second edge. An electrical bus extends proximate the first and second edges. A primary seal is disposed between the first and second substrates. The seal and the first and second substrates define a cavity therebetween. An electro-optic material is positioned within the cavity.

Claims

1. A rearview mirror assembly, comprising:

a housing;

a circuit board positioned within the housing;

a cantilevered contact coupled with the circuit board; and

an electro-optic element positioned proximate the circuit board, comprising;

a first substantially transparent substrate defining a first surface and a second surface, wherein a first edge extends around the first substrate;

a second substantially transparent substrate defining a third surface and a fourth surface, wherein a second edge extends around the second substrate, between the third surface and the fourth surface, and wherein the second substrate includes a notch defined between the third and fourth surfaces, the notch having a notch edge set inboard from the second edge;

an electrical bus extending proximate the first and second edges;

a primary seal disposed between the first and second substrates, the seal and the first and second substrates defining a cavity therebetween; and

an electro-optic material positioned within the cavity.

2. The rearview mirror assembly of claim 1, wherein the cantilevered contact is a spring connection.

3. The rearview mirror assembly of claim 1, wherein the cantilevered contact is a pogo-pin.

4. The rearview mirror assembly of claim 1, wherein the electrical bus is positioned outboard of the notch proximate the notch.

5. The rearview mirror assembly of claim 4, wherein the electrical bus is positioned outboard of the notch edge proximate the notch.

6. The rearview mirror assembly of claim 5, wherein the electrical bus is positioned outboard of the second edge proximate the notch.

7. The rearview mirror assembly of claim 1, wherein the electrical bus comprises a silver epoxy.

8. A rearview mirror assembly, comprising:

a circuit board;

a cantilevered contact coupled with the circuit board; and

an electro-optic element positioned proximate the circuit board, comprising;

a first substantially transparent substrate defining a first surface and a second surface, wherein a first edge extends around the first substrate;

a second substantially transparent substrate defining a third surface and a fourth surface, and a second edge extending between the third surface and the fourth surface, wherein the second edge extends around the second substrate, and wherein the second substrate includes a notch defined between the third and fourth surfaces, the notch having a notch edge set inboard from the second edge;

an electrical bus extending proximate the first and second edges, wherein a portion of the electrical bus is positioned outboard of the second edge; and

an electro-optic material positioned between the first and second substrates, wherein the cantilevered contact extends beyond the fourth surface of the second substrate and is in contact with the portion of the electrical bus positioned outboard of the second edge.

9. The rearview mirror assembly of claim 8, wherein the cantilevered contact contacts a substantially flat surface defined by the electrical bus.

10. The rearview mirror assembly of claim 8, wherein the cantilevered contact has a substantially perpendicular orientation relative to the second substrate.

11. The rearview mirror assembly of claim 8, wherein the first substrate is larger than the second substrate to define an overhang.

12. The rearview mirror assembly of claim 8, wherein the electrical bus is positioned between the first and second substrates.

13. The rearview mirror assembly of claim 8, wherein the notch edge is positioned inboard of the electrical bus.

14. A rearview mirror assembly, comprising:

a circuit board; and

an electro-optic element positioned proximate the circuit board, comprising;

a first substantially transparent substrate defining a first surface and a second surface, wherein a first edge extends around the first substrate;

a second substantially transparent substrate defining a third surface and a fourth surface, wherein a second edge extends around the second substrate, between the third surface and the fourth surface, and wherein the second substrate includes a notch defined between the third and fourth surfaces, the notch having a notch edge that is set inboard from the second edge;

an electrical bus extending proximate the first and second edges, wherein the electrical bus is positioned outboard of the second edge, proximate the notch edge; and

an electro-optic material positioned between the first and second substrates.

15. The rearview mirror assembly of claim 14, wherein the notch defines curved ends.

16. The rearview mirror assembly of claim 14, wherein a length of the notch is less than or equal to about 10 mm.

17. The rearview mirror assembly of claim 16, wherein a depth of the notch is less than or equal to about 8 mm from the second edge.

18. The rearview mirror assembly of claim 14, further comprising:

a cantilevered contact extending from the circuit board and in contact with the electrical bus.

19. The rearview mirror assembly of claim 18, wherein the cantilevered contact contacts a contoured surface defined by the electrical bus.

20. The rearview mirror assembly of claim 19, wherein the cantilevered contact has a substantially perpendicular orientation relative to the circuit board.