Head mounted imaging apparatus with curved lenslet array

• US 10,838,209 B2
• Filed: 01/06/2016
• Issued: 11/17/2020
• Est. Priority Date: 01/06/2015
• Status: Active Grant

• Current Assignee: Vuzix Corporation
• Original Assignee: Vuzix Corporation
• Inventors: Mir, Jose M., Schultz, Robert J.
• Primary Examiner(s): King, George G
• Application Number:
  US15/538,122
• Publication Number:
  US 20180003977A1
• Time in Patent Office: 1,777 Days
• Field of Search: 359631
• CPC Class Codes: G02B 2027/0123 comprising devices increasing the field of view
• CPC Class Codes: G02B 2027/0145 creating an intermediate image
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 27/0176 characterised by mechanical features
• CPC Class Codes: G02B 3/0006 Arrays G02B3/02, G02B5/188 take precedence

Abstract

A head-mounted imaging apparatus has a projector that is energizable to project image-bearing light and a light-conditioning element that directs and shapes the image-bearing light from the projector to form a real image plane. A lenslet array is positioned adjacent to the real image plane and optically disposed at substantially one focal length away from a curved mirror, wherein the surface of the curved mirror is substantially spherical. There is a beamsplitter in the path of light from the real image at the lenslet array and disposed to direct at least a portion of the light from the real image toward the curved mirror. The curved mirror directs light from the beamsplitter to form a virtual image for an observer who wears the head-mounted imaging apparatus.

Claims

1. A head-mounted imaging apparatus that comprises:

a projector that is energizable to project image-bearing light;

a light-conditioning element that directs and shapes the image-bearing light from the projector to form a real image plane;

a curved mirror that is partially transmissive to allow at least partial visibility of the ambient environment to one eye of an observer;

a lenslet array positioned adjacent to the real image plane and optically disposed at substantially one focal length away from the curved mirror, wherein a partially reflective surface of the curved mirror is substantially spherical; and

a beamsplitter in the path of light from the real image at the lenslet array and disposed to direct at least a portion of the light from the real image toward the curved mirror;

wherein the curved mirror directs light from the beamsplitter to form a virtual image for the one eye of the observer who wears the head-mounted imaging apparatus,

wherein the lenslet array includes a plurality of lenslets facing the curved mirror and having respective focal points, and the real image plane is located offset and before the image-bearing light passes through the focal points of the plurality of lenslets, and

wherein the lenslet array includes a substrate that is curved about at least one axis.

2. The apparatus of claim 1 wherein the real image plane is located within the substrate.

3. The apparatus of claim 1 wherein the plurality of lenslets include respective convex surfaces projecting from the substrate toward the curved mirror, and the real image plane is located within the substrate.

4. The apparatus of claim 1 wherein a plurality of the projector pixels are mapped to the lenslet array in a ratio of 1:

1 or less.

5. The apparatus of claim 1 wherein the lenslet array changes a pixel illumination from greater than about f/5 to less than about f/4.

6. The apparatus of claim 1 wherein one or more of the lenslets are concave.

7. The apparatus of claim 1 further comprising one or more headphones.

8. A method of assembling a head-mounted imaging apparatus for forming a virtual image for an observer, the method comprising:

arranging a projector to form a real image at an image plane;

positioning a lenslet array adjacent to the image plane;

positioning a curved mirror at substantially one focal length away from the image plane, wherein the curved mirror k partially transmissive to allow at least partial visibility of the ambient environment to an eye of the observer, and the curved mirror includes a partially reflective surface that is substantially spherical; and

disposing a beamsplitter in the path of light from the real image at the lenslet array to direct at least a portion of the light from the real image toward the curved mirror;

wherein the curved mirror directs light from the beamsplitter to form the virtual image for the eye of the observer,

wherein the lenslet array includes a plurality of lenslets facing the curved mirror and having respective focal points, and the step of positioning the lenslet array includes positioning the lenslet array so that the image plane is located offset and before the image-bearing light passes through the focal points of the plurality of lenslets, and

wherein the lenslet array includes a substrate that is curved about at least one axis.

9. The method of claim 8 wherein the step of positioning the lenslet array, includes positioning the lenslet array so that the image plane is located within the substrate.