System for supplying electrical power to start vehicle engines

• US 10,862,295 B2
• Filed: 04/08/2020
• Issued: 12/08/2020
• Est. Priority Date: 11/09/2018
• Status: Active Grant

• Current Assignee: Concorde Battery Corporation
• Original Assignee: Concorde Battery Corporation
• Inventors: Vutetakis, David George
• Primary Examiner(s): Fantu, Yalkew
• Application Number:
  US16/843,273
• Publication Number:
  US 20200235568A1
• Time in Patent Office: 244 Days
• Field of Search: 320104
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 50/574 Devices or arrangements for the interruption of current
• CPC Class Codes: H01M 50/583 in response to current, e.g. fuses
• CPC Class Codes: H02H 1/0007 concerning the detecting means in general G01R or other subclasses of G01; reed switches H01H71/2445
• CPC Class Codes: H02H 3/087 for dc applications
• CPC Class Codes: H02H 3/243 for DC systems
• CPC Class Codes: H02H 7/18 for batteries; for accumulators
• CPC Class Codes: H02J 2310/40 The network being an on-board power network, i.e. within a vehicle
• CPC Class Codes: H02J 7/00304 Overcurrent protection
• CPC Class Codes: H02J 7/00306 Overdischarge protection
• CPC Class Codes: H02J 7/18 due to variation of ohmic resistance in field circuit, using resistance switching in or out of circuit step by step
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A protection circuit for protecting an energy storage device includes a first circuit region between a first terminal of the energy storage device and a first connector node, a second circuit region between a second terminal of the energy storage device and a second connector node, a latching circuit to electrically couple the first connector node to the first terminal of the energy storage device when the latching circuit is in a closed configuration, and a contactor circuit electrically coupled to an operational switch of the latching circuit, the contactor circuit comprising a capacitor to store charge and a microcontroller to monitor an electrical property of the energy storage device to determine if a short circuit occurs and, if a short circuit does occur, cause the capacitor to discharge to the operational switch of the latching circuit to cause the latching circuit to transition to the open configuration.

Claims

1. A protection circuit for protecting an energy storage device, wherein the current protection circuit comprises:

a first circuit region electrically coupled to a first terminal of the energy storage device, the first circuit region comprising a first connector node;

a second circuit region electrically coupled to a second terminal of the energy storage device, the second circuit region comprising a second connector node;

a latching circuit to electrically couple the first connector node to the first terminal of the energy storage device when the latching circuit is in a closed configuration and electrically decouple the first connector node from the first terminal of the energy storage device when the latching circuit is in an open configuration, the latching circuit remaining in the closed configuration if no voltage is supplied to an operational switch of the latching circuit; and

a contactor circuit electrically coupled to the operational switch of the latching circuit, the contactor circuit comprising a microcontroller and a capacitor electrically coupled to the first circuit region, wherein the capacitor is configured to store power collected from the first circuit region and the microcontroller is configured to monitor a current or a voltage from the energy storage device and, if the current is above a current threshold value or the voltage is below a voltage threshold value, cause the capacitor to discharge to the operational switch of the latching circuit to cause the latching circuit to transition to the open configuration;

wherein the battery is a lithium-metal battery or a nickel-metal hydride battery.

2. The protection circuit of claim 1, wherein the first terminal is a positive terminal and the first connector node is a positive node, the second terminal is a negative terminal, and the second connector node is a negative node.

3. The protection circuit of claim 1, wherein the first terminal is negative terminal, the first connector node is a negative node, the second terminal is a positive terminal, and the second connector node is a positive node.

4. The protection circuit of claim 1, wherein the energy storage device comprises a battery.

5. The protection circuit of claim 1, further comprising:

a third circuit region electrically connecting the first connector node to the first terminal and electrically bypassing the latching circuit, wherein the third circuit region comprises a transistor, the transistor being communicatively coupled to the microcontroller.

6. The current protection circuit of claim 5, wherein the transistor is selected from a group consisting of a bipolar junction transistor (BJT), a field-effect transistor (FET), a transistor array, and combinations thereof.

7. The protection circuit of claim 1, wherein the contactor circuit further comprises a current control component located between the capacitor and the first terminal, the current control component configured to prevent current from flowing from the capacitor to the first terminal of the energy storage device.

8. The protection circuit of claim 1, wherein the current control component is selected from a group consisting of a diode, a transistor, and a logic gate.

9. The protection circuit of claim 1, wherein the second circuit region comprises a current shunt located between the second terminal of the energy storage device and the second connector node, wherein the microcontroller of the contactor circuit is communicatively coupled to the current shunt to monitor the current or the voltage across the current shunt.

10. The protection circuit of claim 1, wherein the second circuit region comprises a Hall effect device located between the second terminal of the energy storage device and the second connector node, wherein the microcontroller of the contactor circuit is communicatively coupled to the Hall effect device to monitor the current.

11. A method for protecting an energy storage device using a protection circuit comprising a first circuit region between a first connector node and a first terminal of the energy storage device, a second circuit region between a second connector node and a second terminal of the energy storage device, a latching circuit located in an electrical path of the first circuit region and configured to electrically connect the first terminal to the first connector node when the latching circuit is in a closed configuration, and a contactor circuit comprising a microcontroller and a capacitor electrically coupled to the latching circuit, the method comprising:

storing an electrical charge on the capacitor, the electrical charge being generated by the energy storage device;

monitoring, with the microcontroller, an electrical property of the current protection circuit;

determining, with the microcontroller, if a short circuit has occurred based on the electrical property; and

causing the capacitor to discharge to the latching circuit if a short circuit occurred, the discharge of the capacitor to the latching circuit causing the latching circuit to transition to an open configuration to electrically disconnect the first connector node from the first terminal of the energy storage device;

wherein the battery is a lithium-metal battery or a nickel-metal hydride battery.

12. The method of claim 11, wherein the energy storage device is a battery.

13. The method of claim 11, wherein the electrical property comprises a voltage or a current.

14. The method of claim 13, wherein determining if the short circuit has occurred comprises comparing the electrical property to a threshold current value or a threshold voltage value.

15. The method of claim 13, further comprising preventing the capacitor to discharge to the first terminal of the energy storage device when there is a short circuit using a current control component located between the capacitor and the first terminal of the energy storage device.

16. The method of claim 15, wherein the current control device comprises a diode, a transistor, or a logic gate.

17. The method of claim 11, wherein monitoring of the electrical property comprises measuring a voltage or a current across a current shunt located between the second terminal of the energy storage device and the second connector node.

18. The method of claim 11, wherein monitoring of the electrical property comprises measuring a current across a Hall effect device located between the second terminal of the energy storage device and the second connector node.