Patient-specific instrumentation for patellar resurfacing surgery and method

• US 10,874,408 B2
• Filed: 09/30/2016
• Issued: 12/29/2020
• Est. Priority Date: 09/30/2015
• Status: Active Grant

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Couture, Pierre
• Primary Examiner(s): Sipp, Amy R
• Application Number:
  US15/282,467
• Publication Number:
  US 20170086859A1
• Time in Patent Office: 1,551 Days
• Field of Search: 606 88, 606 86 R
• CPC Class Codes: A61B 17/158 Cutting patella
• CPC Class Codes: A61B 17/1767 for the patella
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2034/102 Modelling of surgical devices, implants or prosthesis
• CPC Class Codes: A61B 2034/105 Modelling of the patient, e.g. for ligaments or bones
• CPC Class Codes: A61B 2034/108 Computer aided selection or customisation of medical implants or cutting guides
• CPC Class Codes: A61B 34/10 Computer-aided planning, simulation or modelling of surgical operations

Abstract

A system for creating a patient-specific jig model for patellar resurfacing surgery comprises a patellar implant positioning module for obtaining a planned position of a patellar implant on a model of the patella, the model being anatomically patient-specific. A patella resurfacing calculator module calculates a position and/or orientation of a resurfacing plane and attachment bore in the patella as a function of the planned position of the patellar implant. A jig model generator module for generates and outputs a virtual jig model using the resurfacing plane and attachment bore of the patella and the model of the patella, the jig model comprising at least one patient-specific contact surface corresponding to a surface of the patella for complementary contact, at least one drill guide positioned relative to the at least one patient-specific contact surface to be configured to guide a tool defining the attachment bore for the patellar implant, and at least one cut guide positioned relative to the at least one patient-specific contact surface to be configured to guide a tool in resurfacing the patella to form the planned resurfacing plane.

Claims

1. A patient-specific jig for patellar resurfacing surgery comprising:

a first jig portion defining at least one patient-specific contact surface negatively corresponding to a posterior surface of an anatomically patient-specific patella for complementary contact, and at least one drill guide in the first jig portion positioned relative to the at least one patient-specific contact surface to be configured to guide a tool defining an attachment bore in the posterior surface for a single-peg patellar implant, and another drill guide configured to secure a pin for securing the jig during resurfacing, the another drill guide being offset relative to the at least one drill guide and configured for a pin to be offset relative to the attachment bore in the patella; and

a second jig portion having a part projecting from only a portion of a periphery of the first jig portion, the part defining at least one cut guide positioned relative to the at least one patient-specific contact surface to be configured to guide a tool in resurfacing the patella to form a planned resurfacing plane for supporting the patellar implant.

2. The patient-specific jig according to claim 1, further comprising the first jig portion and the second jig portion concurrently define a male-female mating engagement, the second jig portion having a hole aligned with the another drill guide in the first jig portion for the pin to pass through the hole and the another drill guide.

3. The patient-specific jig according to claim 2, further comprising indicia on the first jig portion, the indicia being anatomically patient-specific so as to be configured to be aligned with at least one of a proximal-distal axis and a medio-lateral axis.

4. The patient-specific jig according to claim 2, wherein the first jig portion and the second jig portion have complementary circular shapes for said mating engagement.

5. The patient-specific jig according to claim 4, wherein the second jig portion has a receiving cavity for said mating engagement of the first jig portion therein.

6. The patient-specific jig according to claim 5, wherein the first jig portion and the second jig portion are substantially cylindrical.

7. The patient-specific jig according to claim 2, wherein the at least one drill guide includes a central drill guide.

8. The patient-specific jig according to claim 7, wherein the hole in the second jig portion is aligned with the central drill guide.

9. The patient-specific jig according to claim 2, further comprising a clamp configured for pressing said mating engagement of the first jig portion and of the second jig portion against the posterior surface of the patella by contacting an anterior surface of the patella.

10. An assembly comprising the patient-specific jig according to claim 1, and a verification jig having a periphery representative of the patellar implant, the verification jig configured to be laid flat against the resurfacing plane of the patella and aligned with the attachment bore.

11. An assembly comprising the patient-specific jig according to claim 1, and the single-peg patellar implant.

12. The assembly according to claim 11, further comprising the pin.