Staple cartridge with deformable driver retention features

• US 10,945,727 B2
• Filed: 12/21/2016
• Issued: 03/16/2021
• Est. Priority Date: 12/21/2016
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Shelton, IV, Frederick E., Harris, Jason L., Morgan, Jerome R.
• Primary Examiner(s): Desai, Hemant
• Assistant Examiner(s): Imam, Tanzim
• Application Number:
  US15/386,206
• Publication Number:
  US 20180168586A1
• Time in Patent Office: 1,546 Days
• Field of Search: None
• CPC Class Codes: A61B 17/064 Surgical staples, i.e. penetrating the tissue
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: A61B 2017/0725 with settable gap between anvil and cartridge, e.g. for different staple heights at different shots
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2933 camming or guiding means
• CPC Class Codes: A61B 2090/038 during shipment

Abstract

A staple cartridge assembly includes staple pockets, staples deployable from the staple pockets into tissue, and staple drivers movable from a starting position to deploy the staples into the tissue. The staple drivers comprise deformable retention features configured to maintain the staple drivers at the starting positions.

Claims

1. A staple cartridge assembly for use with a surgical stapling instrument including an anvil, wherein the staple cartridge assembly comprises:

a cartridge body, comprising;

a proximal portion;

a distal portion;

an elongate slot extending between the proximal portion and the distal portion;

a bottom surface;

a cartridge deck on an opposite side of the cartridge body from the bottom surface, the cartridge deck comprising;

a first deck surface; and

a second deck surface laterally offset from the first deck surface in a direction away from the elongate slot, wherein the first deck surface is stepped up from the second deck surface relative to the bottom surface; and

staple pockets on opposite sides of the elongate slot, wherein the staple pockets comprise pocket sidewalls extending from the cartridge deck toward the bottom surface and deformable retention features integrally-formed with the pocket sidewalls;

staples deployable from the staple pockets into tissue captured between the cartridge deck and the anvil; and

staple drivers each movable from a starting position to deploy the staples into the tissue, wherein the staple drivers comprise driver sidewalls facing the pocket sidewalls, wherein the deformable retention features protrude from the pocket sidewalls toward the staple drivers and are configured to maintain the staple drivers at theft starting positions with friction-fit connections between the pocket sidewalls and the driver sidewalls, and wherein a deployment force applied to the staple drivers is configured to deform the deformable retention features to overcome the friction-fit connections and release the staple drivers from their starting positions.

2. The staple cartridge assembly of claim 1, wherein the deformable retention features are deformable retention ribs.

3. The staple cartridge assembly of claim 2, wherein the deformable retention ribs comprise interference portions.

4. The staple cartridge assembly of claim 1, wherein the staple drivers comprise clearance slots configured to receive the deformable retention features.

5. The staple cartridge assembly of claim 1, further comprising a sled configured to move the staple drivers from their starting positions by applying the deployment force to the staple drivers sufficient to deform the deformable retention features.

6. The staple cartridge assembly of claim 1, wherein the staples are integral with the staple drivers.

7. The staple cartridge assembly of claim 1, wherein the deformable retention features are configured to maintain the staple drivers at theft starting positions in absence of the bottom surface.

8. The staple cartridge assembly of claim 1, wherein the deformable retention features are more flexible than the pocket sidewalls.

9. The staple cartridge assembly of claim 1, wherein the deformable retention features comprise a different material composition than that of the pocket sidewalls.

10. A staple cartridge assembly for use with a surgical stapling instrument including an anvil, wherein the staple cartridge assembly comprises:

a cartridge body, comprising;

a proximal portion;

a distal portion;

an elongate slot extending between the proximal portion and the distal portion;

a bottom surface;

a cartridge deck on an opposite side of the cartridge body from the bottom surface, the cartridge deck comprising;

a first deck surface; and

a second deck surface laterally offset from the first deck surface in a direction away from the elongate slot, wherein the first deck surface is further away from the second deck surface relative to the bottom surface; and

staple pockets on opposite sides of the elongate slot, wherein the staple pockets comprise pocket sidewalls extending from the cartridge deck toward the bottom surface;

staples deployable from the staple pockets into tissue captured between the cartridge deck and the anvil; and

staple drivers each movable from a starting position to deploy the staples into the tissue, wherein the staple drivers comprise driver sidewalls facing the pocket sidewalls, wherein the staple drivers comprise integrally-formed deformable retention features extending toward the pocket sidewalls and configured to maintain the staple drivers at their starting positions with friction-fit connections between the pocket sidewalls and the driver sidewalls, and wherein a deployment force applied to the staple drivers is configured to deform the integrally-formed deformable retention features to release the staple drivers from their starting positions.

11. The staple cartridge assembly of claim 10, wherein the deformable retention features are deformable retention ribs.

12. The staple cartridge assembly of claim 10, further comprising a sled configured to move the staple drivers from theft starting positions by applying the deployment force to the staple drivers sufficient to deform the deformable retention features.

13. The staple cartridge assembly of claim 10, wherein the staples are integral with the staple drivers.

14. The staple cartridge assembly of claim 10, wherein the deformable retention features are configured to maintain the staple drivers at theft starting positions in absence of the bottom surface.

15. The staple cartridge assembly of claim 10, wherein the deformable retention features protrude from the driver sidewalls.

16. The staple cartridge assembly of claim 15, wherein the deformable retention features are more flexible than the driver sidewalls.

17. The staple cartridge assembly of claim 15, wherein the deformable retention features comprise a different material composition than that of the driver sidewalls.

18. A staple cartridge assembly for use with a surgical stapling instrument including an anvil, wherein the staple cartridge assembly comprises:

a cartridge body, comprising;

a proximal portion;

a distal portion;

an elongate slot extending between the proximal portion and the distal portion;

a bottom surface;

a cartridge deck on an opposite side of the cartridge body from the bottom surface; and

staple pockets on opposite sides of the elongate slot, wherein the staple pockets comprise pocket sidewalls extending from the cartridge deck toward the bottom surface;

staples deployable from the staple pockets into tissue captured between the cartridge deck and the anvil;

staple drivers each movable from a starting position to deploy the staples into the tissue, wherein the staple drivers comprise a quadruple staple driver comprising;

pushers configured to simultaneously deploy four of the staples into the tissue, wherein the pushers comprise pusher sidewalls facing the pocket sidewalls; and

deformable retention ridges protruding from the pusher sidewalls toward the pocket sidewalls, wherein the deformable retention ridges cooperate to maintain the quadruple staple driver at the starting position with friction-fit connections between the pocket sidewalls and the pusher sidewalls, and wherein a deployment force applied to the staple drivers is configured to deform the deformable retention ridges to release the staple drivers from their starting positions.

19. A staple cartridge assembly, comprising:

a cartridge body, comprising;

a proximal portion;

a distal portion;

an elongate slot extending between the proximal portion and the distal portion;

a bottom surface;

a cartridge deck on an opposite side of the cartridge body from the bottom surface, the cartridge deck comprising;

a first deck surface; and

a second deck surface laterally offset from the first deck surface, wherein the first deck surface is stepped up from the second deck surface relative to the bottom surface; and

staple pockets on opposite sides of the elongate slot, the staple pockets comprising pocket sidewalls extending from the cartridge deck toward the bottom surface;

staples deployable from the staple pockets;

staple drivers each movable from a starting position to deploy the staples, wherein the staple drivers comprise driver sidewalls facing the pocket sidewalls; and

laterally-extending interference features positioned intermediate the pocket sidewalls and the staple drivers, the laterally-extending interference features are configured to maintain the staple drivers at their starting positions with friction-fit connections between the pocket sidewalls and the driver sidewalls, and wherein a deployment force applied to the staple drivers is configured to deform the laterally-extending interference features to release the staple drivers from their starting positions.

20. The staple cartridge assembly of claim 19, the laterally-extending interference features comprising deformable ribs extending along axes between the bottom surface and the cartridge deck.

21. The staple cartridge assembly of claim 20, the staple drivers comprising clearance slots dimensioned to receive the deformable ribs, the clearance slots configured to define a track for the staple drivers.