Heat pump system comprising two stages, method of operating a heat pump system and method of producing a heat pump system

• US 10,976,078 B2
• Filed: 09/12/2018
• Issued: 04/13/2021
• Est. Priority Date: 03/14/2016
• Status: Active Grant

• Current Assignee: Vetriv S.R.L.
• Original Assignee: Efficient Energy GmbH
• Inventors: Kniffler, Oliver, Sedlak, Holger, Hanslik, Florian, Hinterberger, Thaddaus
• Primary Examiner(s): Martin, Elizabeth J
• Application Number:
  US16/128,702
• Publication Number:
  US 20190011152A1
• Time in Patent Office: 944 Days
• CPC Class Codes: F25B 2339/047 Water-cooled condensers
• CPC Class Codes: F25B 25/005 using primary and secondary systems
• CPC Class Codes: F25B 30/02 of the compression type
• CPC Class Codes: F25B 39/00 Evaporators; Condensers
• CPC Class Codes: F25B 39/02 Evaporators
• CPC Class Codes: F25B 39/04 Condensers
• CPC Class Codes: F25B 7/00 Compression machines, plants or systems, with cascade operation, i.e. with two or more circuits, the heat from the condenser of one circuit being absorbed by the evaporator of the next circuit F25B9/00 takes precedence

Abstract

A heat pump system includes a heat pump stage having a first evaporator, a first liquefier, and a first compressor; and a further heat pump stage having a second evaporator, a second liquefier, and a second compressor, wherein a first liquefier exit of the first liquefier is connected to a second evaporator entrance of the second evaporator via a connecting lead.

Claims

1. A heat pump system comprising:

a heat pump stage comprising a first evaporator, a first liquefier, and a first compressor; and

a further heat pump stage comprising a second evaporator, a second liquefier, and a second compressor,

wherein a first liquefier exit of the first liquefier is connected to an evaporator entrance of the second evaporator via a connecting lead, so that during operation of the heat pump system, working liquid from the first liquefier of the heat pump stage enters into the second evaporator of the further heat pump stage via the connecting lead and evaporates within the second evaporator of the further heat pump stage to obtain evaporated working liquid in the second evaporator,

wherein the heat pump stage and the further heat pump stage are connected to operate in a cascade connection, and

wherein the heat pump stage and the further heat pump stage are connected so that the evaporated working liquid in the second evaporator is compressed by the second compressor of the further heat pump stage.

2. The heat pump system as claimed in claim 1,

wherein the first liquefier of the heat pump stage is arranged in an operating position above the second evaporator of the further heat pump stage, so that the working liquid flows, within the connecting lead, from the first liquefier into the second evaporator due to gravity, or

wherein the connecting lead is continuous and comprises no pump or valve.

3. The heat pump system as claimed in claim 1, further comprising:

a first heat exchanger on a side to be cooled;

a second heat exchanger on a side to be heated;

a first pump coupled to the first heat exchanger,

a second pump coupled to the second heat exchanger; and

an intermediate-circuit pump which is connected, on its suction side, to a second evaporator exit of the further heat pump stage.

4. The heat pump system as claimed in claim 3,

wherein the first pump, the second pump or the intermediate-circuit pump are arranged below the heat pump stage or the further heat pump stage, or

wherein the first heat exchanger or the second heat exchanger is arranged next to the first pump, the second pump or the intermediate-circuit pump.

5. The heat pump system as claimed in claim 3,

wherein the heat pump system is configured such that at least one outlet of an evaporator or liquefier of a heat pump stage that is connected to the first heat exchanger or to the second heat exchanger is arranged to exit from the heat pump stage, in the operating position, in a manner that is perpendicularly downward or at an angle smaller than 45°

from a vertical line from the heat pump stage, or

wherein the heat pump system is configured such that at least one inlet of an evaporator or liquefier of a heat pump stage that is connected to the first heat exchanger or to the second heat exchanger is configured to exit from the heat pump stage, in the operating position, in a manner that is perpendicularly downward or at an angle smaller than 45°

from a vertical line from the heat pump stage.

6. The heat pump system as claimed in claim 1,

wherein the heat pump stage or the further heat pump stage comprises an expansion element so as to direct working liquid from a respective liquefier into the respective evaporator,

wherein the expansion element within the heat pump stage and the further heat pump stage is configured as an expansion overflow arrangement so as to direct working liquid into the respective evaporator when a predetermined level within a respective liquefier is exceeded.

7. The heat pump system as claimed in claim 1, which further comprises:

a first pump which is coupled, on its suction side, to a first evaporator drain of the first heat pump stage;

an overflow arrangement within the second evaporator which is configured to lead off working liquid into the second evaporator as of a predefined maximum level of working liquid;

a liquid line which is coupled to the overflow arrangement, on the one hand, and is coupled to the suction side of the first pump at a coupling point, on the other hand, a pressure reducer being present at said coupling point.

8. The heat pump system as claimed in claim 1,

wherein the heat pump stage is configured such that a vapor suction channel extends through the liquefier, or

wherein the heat pump stage is configured such that the compressor extends above the liquefier, so that in an off state of the compressor, liquid flows away from the compressor due to gravity, or

which is configured to use water as the working medium, the at least one heat pump stage being configured to maintain a pressure at which the water can evaporate at temperatures below 60°

C.

9. The heat pump system as claimed in claim 1,

wherein an evaporator exit of the heat pump stage is connected to a suction side of the first pump via a first downpipe, the downpipe being perpendicular or comprising an angle of a maximum of 45°

in relation to a vertical when in the operating position, or

wherein a liquefier exit of the further heat pump stage is connected to a suction side of the second pump via a second downpipe, the downpipe being perpendicular or comprising an angle of a maximum of 45°

in relation to a vertical when in the operating position.

10. The heat pump system as claimed in claim 1,

wherein a liquefier exit of the heat pump stage is connected to an evaporator entrance of the further heat pump stage by an intermediate-circuit pipe, the intermediate-circuit pipe having no pump arranged therein, and wherein the heat pump stage and the further heat pump stage are configured and arranged such that during the operation of the heat pump system, a liquefier working liquid level of the heat pump stage is higher than an evaporator working liquid level within the further heat pump stage, or

further comprising an intermediate-circuit pump which is arranged below the heat pump stage and the further heat pump stage and is connected to an evaporator exit of the further heat pump stage via a downpipe connected to a suction side of the intermediate-circuit pump, or

wherein the heat pump stage and the further heat pump stage each comprise a compressor arranged above a respective condenser, and wherein the heat pump stage and the further heat pump stage are mutually arranged such that a radial impeller of the second compressor is arranged to be at least 5 cm lower than a radial impeller of the first compressor, or

wherein the heat pump stage and the further heat pump stage have outer housing dimensions which are identical within a tolerance range of 5 cm, the housing of the heat pump stage being arranged to be higher than the housing of the further heat pump stage, so that a lower side of the housing of the heat pump stage is higher than a lower side of the housing of the further heat pump stage.

11. The heat pump system as claimed in claim 10, wherein a controllable way module is arranged below the heat pump stage and above the first pump, the second pump or the intermediate-circuit pump so as to connect at least two inputs into the way module to at least two outputs from the way module.

12. The heat pump system as claimed in claim 11, wherein the controllable way module comprises the following connections:

a return flow from a first heat exchanger as a first input;

a return flow from a second heat exchanger as a second input;

a pumping side of an intermediate-circuit pump as a third input;

an intake leading into the evaporator of the heat pump stage as a first output;

an intake into the liquefier of the heat pump stage as a second output; and

an intake leading into the liquefier of the further heat pump stage as a third output, and

wherein the controllable way module is configured to connect one or more inputs to one or more outputs as a function of a control signal.

13. The heat pump system as claimed in claim 11, further comprising a controller to control the heat pump system and the controllable way module to operate the heat pump system in one of at least two different modes, the heat pump system being configured to perform at least two modes selected from a group of modes comprising the following modes:

a high-performance mode in which the heat pump stage and the further heat pump stage are active;

a medium-performance mode in which the heat pump stage is active and the further heat pump stage is inactive;

a free-cooling mode in which the heat pump stage is active and the further heat pump stage is inactive and a second heat exchanger is coupled to an evaporator inlet of the heat pump stage; and

a low-performance mode in which the heat pump stage and the further heat pump stage are inactive.

14. The heat pump system as claimed in claim 13, wherein the heat pump stage or the further heat pump stage will be inactive when a compressor motor of the corresponding heat pump stage is turned off.

15. The heat pump system as claimed in claim 13,

wherein in the high-performance mode and in the medium-performance mode and in the free-cooling mode, the first pump, the second pump and the intermediate-circuit pump are active, and

wherein in the low-performance mode, the first pump and the second pump are active and the intermediate-circuit pump is inactive.

16. The heat pump system as claimed in claim 11,

wherein the controllable way module is configured, in a high-performance mode, to connect the first input to the first output, to connect the second input to a third output, and to connect the third input to the second output,

in a medium-performance mode, to connect the first input to the first output, to connect the second input to the second output, and to connect the third input to the third output,

in a free-cooling mode, to connect the first input to the second output, to connect the second input to the first output, and to connect the third input to the third output, and

in a low-performance mode, to connect the first input to the third output, to connect the second input to the first output, and to connect the third input to the second output.

17. The heat pump system as claimed in claim 11, wherein the controllable way module comprises a first change-over switch comprising two switch positions, and a second change-over switch comprising two switch positions, an output of the first switch being connected to an input of the second switch, or

wherein the respectively two switch positions define four modes of operation comprising different performance stages, wherein during change-over from one performance stage to a performance stage that is one level up or one level down, only one change-over switch is switched in each case and the other change-over switch remains in its position.

18. The heat pump system as claimed in claim 1,

further comprising:

a first pump coupled to a first heat exchanger, a second pump coupled to a second heat exchanger, and a controllable way module,

wherein the heat pump stage, the further heat pump stage, the first pump, the second pump and the controllable way module are coupled to one another such that in an operating mode in which the heat pump stage or the further heat pump stage is inactive, the evaporator or liquefier of the inactive heat pump stage has a working liquid flowing through it due to an activity of the first pump or the second pump.

19. The heat pump system as claimed in claim 1, wherein the first evaporator of the heat pump stage comprises a first evaporator entrance, a first evaporator exit, and a first vapor channel connected to the first compressor.

20. The heat pump system as claimed in claim 1, wherein the second evaporator comprises the evaporator entrance, a second evaporator exit, and a second vapor channel connected to the second compressor, wherein the heat pump system is configured so that, in the operation of the heat pump system, the evaporated working liquid in the second evaporator moves to the second compressor via the second vapor channel.

21. The heat pump system as claimed in claim 20, wherein the second evaporator exit is connected to a first liquefier inlet by a further connecting lead so that, in the operation of the heat pump system, working liquid leaving the second evaporator exit enters into first liquefier inlet.

22. The heat pump system as claimed in claim 1, configured to achieve a total temperature spread, wherein, in the cascade connection, the total temperature spread is subdivided into a first temperature spread achieved by the heat pump stage and a second temperature spread achieved by the further heat pump stage.

23. The heat pump system as claimed in claim 1, wherein the first compressor is connected to the first liquefier via a first vapor feed channel, wherein the second compressor is connected to the second liquefier via a second vapor feed channel,

wherein the first liquefier has, in addition to the first vapor feed channel, a first liquefier inlet, and the first liquefier exit, and

wherein the second liquefier has, in addition to the second vapor feed channel, a second liquefier inlet, and a second liquefier exit.

24. A method of configuring a heat pump system comprising a heat pump stage comprising a first evaporator, a first liquefier, and a first compressor, and a further heat pump stage comprising a second evaporator, a second liquefier, and a second compressor, comprising:

connecting a first liquefier exit of the first liquefier is connected to an evaporator entrance of the second evaporator, so that during operation of the heat pump system, working liquid from the first liquefier of the heat pump stage enters into the second evaporator of the further heat pump stage via the connecting lead and evaporates within the second evaporator of the further heat pump stage to obtain evaporated working liquid in the second evaporator,

wherein the heat pump stage and the further heat pump stage are connected to operate in a cascade connection, and

wherein the heat pump stage and the further heat pump stage are connected so that the evaporated working liquid in the second evaporator is compressed by the second compressor of the further heat pump stage.

25. A method of operating a heat pump system comprising a heat pump stage comprising a first evaporator, a first liquefier, and a first compressor, and a further heat pump stage comprising a second evaporator, a second liquefier, and a second compressor, wherein a first liquefier exit of the first liquefier is connected to an evaporator entrance of the second evaporator via a connecting lead, comprising:

directing a working liquid from the first liquefier exit of the first liquefier to the evaporator entrance of the second evaporator through the connecting lead, so that during operation of the heat pump system, working liquid from the first liquefier of the heat pump stage enters into the second evaporator of the further heat pump stage via the connecting lead and evaporates within the second evaporator of the further heat pump stage to obtain evaporated working liquid in the second evaporator,

wherein the heat pump stage and the further heat pump stage are connected to operate in a cascade connection, and

wherein the heat pump stage and the further heat pump stage are connected so that the evaporated working liquid in the second evaporator is compressed by the second compressor of the further heat pump stage.