Electrostatic fluid delivery system

• US 10,994,291 B2
• Filed: 11/05/2020
• Issued: 05/04/2021
• Est. Priority Date: 09/04/2014
• Status: Active Grant

• Current Assignee: Octet Medical, Inc.
• Original Assignee: Victory Innovations Company
• Inventors: Wright, Clifford
• Primary Examiner(s): Lieuwen, Cody J
• Application Number:
  US17/090,820
• Publication Number:
  US 20210053077A1
• Time in Patent Office: 180 Days
• Field of Search: 239600, 239706-708
• CPC Class Codes: A61L 2/14 Plasma, i.e. ionised gases
• CPC Class Codes: A61L 2/22 Phase substances, e.g. smokes, aerosols or sprayed or atomised substances
• CPC Class Codes: A61L 2202/15 Biocide distribution means, e.g. nozzles, pumps, manifolds, fans, baffles, sprayers
• CPC Class Codes: A61L 2202/25 Rooms in buildings, passenger compartments
• CPC Class Codes: A61M 11/00 Sprayers or atomisers specially adapted for therapeutic purposes in general B05B; aerosol containers B65D83/14
• CPC Class Codes: B05B 1/12 capable of producing different kinds of discharge, e.g. either jet or spray having selectively-effective outlets B05B1/16
• CPC Class Codes: B05B 1/1645 the outlets being rotated during selection
• CPC Class Codes: B05B 11/0037 Containers for several components B05B11/0078
• CPC Class Codes: B05B 15/656 whereby the flow conduit length is changeable
• CPC Class Codes: B05B 5/0255 spraying and depositing by electrostatic forces only
• CPC Class Codes: B05B 5/03 characterised by the use of gas , e.g. electrostatically assisted pneumatic spraying B05B5/04, B05B5/043, B05B5/047 take precedence
• CPC Class Codes: B05B 5/0533 Electrodes specially adapted therefor; Arrangements of electrodes
• CPC Class Codes: B05B 5/10 Arrangements for supplying power, e.g. charging power in discharge apparatus B05B5/053
• CPC Class Codes: B05B 5/1691 Apparatus to be carried on or by a person or with a container fixed to the discharge device
• CPC Class Codes: B05B 7/0892 the outlet orifices for jets constituted by a liquid or a mixture containing a liquid being disposed on a circle
• CPC Class Codes: B05B 7/2416 characterised by the means for producing or supplying the atomising fluid, e.g. air hoses, air pumps, gas containers, compressors, fans, ventilators, their drives
• CPC Class Codes: B05B 7/2475 comprising a container carried on the back of the user
• CPC Class Codes: B05B 9/0861 the motor being electric

Abstract

An electrostatic fluid delivery system is configured to deliver fluid, such as a disinfectant fluid, onto a surface by electrically charging the fluid and forming the fluid into a mist, fog, plume, or spray that can be directed onto a surface, such as a surface to be cleaned. The system atomizes the fluid using a high-pressure fluid stream and passes the fluid through an electrode of a nozzle assembly to charge droplets of the atomized fluid.

Claims

1. An electrostatic sprayer apparatus comprising:

a main body housing configured to receive a power source;

a nozzle assembly disposed at a first end of the main body housing;

a reservoir configured to have a fluid disposed (herein, wherein the reservoir is releasably attachable to the main body housing and is configured for fluid communication with the nozzle assembly when attached to the main body housing, the reservoir comprising;

a reservoir housing comprising a first linear guide projection and a second linear guide projection, the first linear guide projection and the second linear guide projection disposed in a parallel orientation on a guide surface of the reservoir housing and configured for alignment of the reservoir housing with the main body housing for attachment thereto, the first linear guide projection configured to interact with a first corresponding surface of the main body housing and the second linear guide projection configured to interact with a second corresponding surface of the main body housing;

an internal cavity defined by an interior surface of the reservoir housing and configured to receive the fluid;

an opening in the reservoir housing, the opening configured to enable the receiving of the fluid into the internal cavity; and

a neck defining the opening in the reservoir housing, the neck projecting outwardly from the reservoir housing, wherein each of the first linear guide projection and the second linear guide projection on the guide surface of the reservoir housing is discrete of the neck;

one or more detachment mechanisms, the one or more detachment mechanisms configured for lockingly attaching the reservoir to the main body housing and releasing the reservoir from the main body housing, wherein at least one of the one or more detachment mechanisms comprises a flange on the main body housing, a complementary structure of the reservoir configured for locking engagement with the flange, and a release structure, the release structure comprising one of a tab or a ring configured to be gripped and pulled by a user for unlocking disengagement of the flange from the complementary structure of the reservoir;

a pump disposed within the main body housing, the pump configured to be powered by the power source and to pump at least a portion of the fluid from the reservoir to the nozzle assembly for dispensing the electrostatically charged at least portion of the fluid through the nozzle assembly to an exterior of the electrostatic sprayer apparatus;

an electrostatic module disposed within the main body housing;

at least one electrode assembly in electrical communication with the electrostatic module via a conductive wire, the at least one electrode assembly configured for electrostatic charging of the at least portion of the fluid; and

a cap assembly configured to mate with the neck of the reservoir to occlude the opening, the cap assembly further configured to, when the reservoir is attached to the main body housing, form a seal between the reservoir and the pump and enable the fluid communication between the reservoir and the nozzle assembly.

2. The electrostatic sprayer apparatus of claim 1, wherein the first linear guide projection is configured for insertion into the main body housing along the first corresponding surface and the second linear guide projection is configured for insertion into the main body housing along the second corresponding surface.

3. The electrostatic sprayer apparatus of claim 1, wherein the neck comprises at least one of one or more flanges or one or more threads, the one or more flanges or the one or more threads configured to sealingly engage with an interior surface of the cap assembly.

4. The electrostatic sprayer apparatus of claim 1, wherein the reservoir and the cap assembly are configured such that, when the reservoir is attached to the main body housing, the cap assembly mated with the neck of the reservoir is disposed inside of the main body housing.

5. The electrostatic sprayer apparatus of claim 1, wherein the opening is disposed in a top surface of the reservoir housing.

6. The electrostatic sprayer apparatus of claim 1, further comprising a one-way valve in fluid communication with the reservoir, the one-way valve configured to vent atmospheric fluid into the internal cavity as the pump generates a vacuum in the reservoir.

7. The electrostatic sprayer apparatus of claim 6, wherein the one-way valve comprises a duckbill valve.

8. The electrostatic sprayer apparatus of claim 1, wherein the cap assembly comprises a cap body and a conduit disposed through the cap body, the cap body configured to sealingly engage with the neck of the reservoir, the conduit configured for fluid communication with the pump.

9. The electrostatic sprayer apparatus of claim 1, further comprising a grounded ring disposed at the first end of the main body housing, the grounded ring being distal relative to the nozzle assembly.

10. The electrostatic sprayer apparatus of claim 1, further comprising the power source, wherein the power source comprises a lithium ion battery.

11. The electrostatic sprayer apparatus of claim 1, further comprising:

a handle attached to the main body housing; and

a first actuator disposed in the handle, the first actuator configured to enable a user to activate the pump.

12. The electrostatic sprayer apparatus of claim 11, further comprising a second actuator, the second actuator configured to enable the user to activate the electrostatic module.

13. The electrostatic sprayer apparatus of claim 1, wherein the at least one electrode assembly comprises a first electrode assembly disposed in a flow pathway between the pump and the nozzle assembly, the first electrode assembly configured for direct charging of the at least portion of the fluid as it passes through the flow pathway.

14. The electrostatic sprayer apparatus of claim 13, wherein the first electrode assembly comprises a conductive tube disposed within an insulator, the insulator and the conductive tube defining a first portion of the flow pathway, the insulator and the conductive tube in fluid communication with an outlet of the pump and an inlet of the nozzle assembly, and wherein at least one of an outlet of the pump or an inlet of the nozzle assembly is in fluid communication with the insulator and the conductive tube via one or more hoses, the one or more hoses defining a remainder of the flow pathway.

15. The electrostatic sprayer apparatus of claim 13, wherein the at least one electrode assembly further comprises a second electrode assembly disposed in the nozzle assembly, the second electrode assembly configured for indirect electrostatic charging of the at least portion of the fluid as it passes through the nozzle assembly to the exterior of the electrostatic sprayer apparatus.

16. The electrostatic sprayer apparatus of claim 1, wherein the nozzle assembly comprises a rotatable component and two or more nozzles coupled to the rotatable component, the nozzle assembly configured to, via rotation of the rotatable component and alignment of one of the two more nozzles with an outlet of the nozzle assembly, enable selection of a specified plume profile for the electrostatically charged portion of the fluid during the dispensing thereof through the nozzle assembly to the exterior of the electrostatic sprayer apparatus.

17. An electrostatic sprayer apparatus comprising:

a main body housing configured to receive a power source;

a nozzle assembly disposed at a first end of the main body housing;

a reservoir configured to have a fluid disposed therein, wherein the reservoir is releasably attachable to the main body housing and is configured for fluid communication with the nozzle assembly when attached to the main body housing, the reservoir comprising;

a reservoir housing comprising a first linear guide projection and a second linear guide projection, the first linear guide projection and the second linear guide projection disposed in a parallel orientation on a guide surface of the reservoir housing and configured for alignment of the reservoir housing with the main body housing f r attachment thereto, the first linear guide projection configured to interact with a first corresponding surface of the main body housing and the second linear guide projection configured to interact with a second corresponding surface of the main body housing;

an internal cavity defined by an interior surface of the reservoir housing and configured to receive the fluid; and

an opening disposed in a top surface of the reservoir housing, the opening configured to enable the receiving of the fluid into the internal cavity, the opening defined by a neck having at least one of one or more flanges or one or more threads;

one or more detachment mechanisms, the one or more detachment mechanisms configured for lockingly attaching the reservoir to the main body housing and releasing the reservoir from the main body housing, wherein at least one of the one or more detachment mechanisms comprises a flange on the main body housing, a complementary structure of the reservoir that is configured for locking engagement with the flange, and a release structure, the release structure comprising one of a tab or a ring configured to be gripped and pulled by a user for unlocking disengagement of the flange from the complementary structure of the reservoir;

a pump disposed within the main body housing, the pump configured to be powered by the power source and to pump at least a portion of the fluid from the reservoir to the nozzle assembly for dispensing the at least portion of the fluid through the nozzle assembly to an exterior of the electrostatic sprayer apparatus;

a one-way valve in fluid communication with the reservoir, the one-way valve configured to vent atmospheric fluid into the internal cavity as the pump generates a vacuum in the reservoir;

an electrostatic module disposed within the main body housing;

at least one electrode assembly in electrical communication with the electrostatic module via a conductive wire, the at least one electrode assembly configured for electrostatic charging of the at least portion of the fluid; and

a cap assembly configured to mate with the neck of the reservoir to occlude the opening, the cap assembly comprising;

a cap body configured to threadedly engage with the one or more flanges or the one or more threads of the neck for the mating thereto; and

a conduit disposed through the cap body, the conduit configured for fluid communication with the pump;

wherein the cap assembly is further configured to, when the reservoir is attached to the main body housing, form a seal between the reservoir and the pump and enable the fluid communication between the reservoir and the nozzle assembly; and

wherein the reservoir and the cap assembly are configured such that, when the reservoir is attached to the main body housing, the cap assembly mated with the neck of the reservoir is disposed inside of the main body housing.

18. The electrostatic sprayer apparatus of claim 17, wherein the first linear guide projection is configured for insertion into the main body housing along the first corresponding surface and the second linear guide projection is configured for insertion into the main body housing along the second corresponding surface.

19. The electrostatic sprayer apparatus of claim 17, wherein the one-way valve comprises a duckbill valve.

20. The electrostatic sprayer apparatus of claim 17, further comprising:

a handle attached to the main body housing; and

a first actuator disposed in the handle, the first actuator configured to enable a user to activate the pump.

21. The electrostatic sprayer apparatus of claim 20, further comprising a second actuator, the second actuator configured to enable the user to activate the electrostatic module.

22. The electrostatic sprayer apparatus of claim 17, wherein the at least one electrode assembly comprises a first electrode assembly disposed in a flow pathway between the pump and the nozzle assembly, the first electrode assembly configured for direct charging of the at least portion of the fluid as it passes through the flow pathway, wherein the first electrode assembly comprises a conductive tube disposed within an insulator, the insulator and the conductive tube defining a first portion of the flow pathway, the insulator and the conductive tube in fluid communication with the pump and the nozzle assembly, and wherein at least one of an outlet of the pump or an inlet of the nozzle assembly is in fluid communication with the insulator and the conductive tube via one or more hoses, the one or more hoses defining a remainder of the flow pathway.

23. The electrostatic sprayer apparatus of claim 22, wherein the at least one electrode assembly further comprises a second electrode assembly disposed in the nozzle assembly, the second electrode assembly configured for indirect electrostatic charging of the at least portion of the fluid as it passes through the nozzle assembly to the exterior of the electrostatic sprayer apparatus.

24. The electrostatic sprayer apparatus of claim 17, wherein the nozzle assembly comprises a rotatable component and two or more nozzles coupled to the rotatable component, the nozzle assembly configured to, via rotation of the rotatable component and alignment of one of the two more nozzles with an outlet of the nozzle assembly, enable selection of a specified plume profile for the electrostatically charged at-least-portion of the fluid during the dispensing thereof through the nozzle assembly to the exterior of the electrostatic sprayer apparatus.