System and method for supervising, managing, and monitoring the structural integrity of a fluid-transportation pipeline network, for locating the leaking point, and for evaluating the extent of the failure

• US 11,015,998 B2
• Filed: 12/11/2013
• Issued: 05/25/2021
• Est. Priority Date: 12/11/2012
• Status: Active Grant

• Current Assignee: Pipe Monitoring Corporation SRL
• Original Assignee: Pipe Monitoring Corporation SRL
• Inventors: Soda, Giuseppe
• Primary Examiner(s): Fairbanks, Brent A.
• Application Number:
  US14/650,845
• Publication Number:
  US 20150308917A1
• Time in Patent Office: 2,722 Days
• Field of Search: None
• CPC Class Codes: G01M 3/002 by using thermal means
• CPC Class Codes: G01M 3/16 using electric detection means G01M3/045, G01M3/06, G01M3/12, G01M3/20, G01M3/24, G01M3/26 take precedence
• CPC Class Codes: G01M 3/18 for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
• CPC Class Codes: G01M 3/243 for pipes
• CPC Class Codes: G01M 3/2807 for pipes G01M3/2892, G01M3/30 take precedence
• CPC Class Codes: G01M 3/2815 using pressure measurements
• CPC Class Codes: G01M 3/38 by using light G01M3/02 takes precedence

Abstract

A system and method for supervising, managing, and monitoring the structural integrity of a network of metal pipelines for transporting a fluid, for locating the leaking point, and for evaluating the fault or failure, comprising a plurality of detection units (1) positioned on a pipeline (2) for oil or gas at a distance apart by a given value and fixedly applied to the pipeline (2), and a central data-processing unit (4) connected by means of communication lines (5) to said detection units (1) for receiving from the latter detection data, wherein said units (1) comprise sensors capable of measuring one or more physical quantities, wherein said processing unit (4) processes in real time the detection data received from the detection units (1).

Claims

1. A system for supervising, managing, and monitoring the structural integrity of a network of metal pipelines for transporting a fluid, for detecting attempts of third-party intrusion of the pipelines, for locating a leaking point in the pipelines, and for evaluating faults or failures in the pipelines, comprising:

a plurality of detection units (1) positioned on an exterior of a pipeline (2), positioned at a distance apart from one another and fixedly applied to the pipeline (2);

a central data-processing unit (4), connected by means of communication lines (5) to the detection units (1) for receiving detection data from the detection units (1); and

means for alarm and automatic notification that activate responsive to a detection of a fault at a detection unit of said detection units,

wherein the detection units (1) each comprise a container (6), fixedly applied to the pipeline (2), and a plurality of sensors housed within the container (6) and configured for detecting and measuring, with respect to predetermined reference thresholds, linear and angular accelerations,

wherein each one of the detection units (1) comprise a communication module (8) for communication between other ones of the detection units (1) and with the central data-processing unit (4),

wherein said detection units (1) each comprise a peripheral processing unit (9) in communication with said sensors and said communication module,

wherein said detection units (1) communicate with one another according to a network architecture,

wherein each detection unit of the detection units (1) is configured to detect variations of speed and variations of orientation by way of said measurements of linear and angular accelerations to which the detection unit is subjected at a location along the pipeline at which the detection unit is fixed, so as to monitor and transmit as said detection data time—

referenced variations of angle of roll, of angle of pitch, and of angle of yaw of the pipeline at said location,

wherein the detection data provided by each detection unit (1) to the central data-processing unit (4) comprises a time corresponding to each measurement occurring at the detection unit (1),

wherein said central data-processing unit (4) processes, in real time, the detection data received from the detection units (1), including taking into account the time corresponding to each measurement, in order to detect anomalous behaviour of the pipeline,

wherein said central data-processing unit (4) comprises a supervision and management sub-system configured to monitor the detection data received from the detection units of an entirety of the pipeline (2), controlled through dynamic graphic representations,

wherein said central data-processing unit (4) also comprises a sub-system for detecting from the detection data non-authorized attempts of attack or impact that might break or damage the pipeline (2), which is associated to the plurality of detection units (1) and supplies information detected to the supervision and management sub-system, and

wherein the central processing unit (4) is configured to;

determine occurrence of state changes with respect to a state of normal operation of the pipeline (2) through dimensional thresholding for each individual measurement carried out by the detection units (1),

implement experimental learning based on the detection data received from the detection units (1) distributed along the pipeline (2) so as to identify occurrence of state changes with respect to the state of normal operation of the pipeline (2), and

generate experiential models regarding at least a portion of the pipeline (2) by performing real-time post-processing of the detection data, so as to determine functional filters and associated running dates and times for each measurement and detection unit (1).

2. The system according to claim 1, wherein at least one part of the sensors of said detection units (1) of the system form a redundant-mesh network of a wireless-sensor-network (WSN) type, in which each detection unit communicates and in which each detection unit can stand in for non-functioning ones of said detection units.

3. The system according to claim 1, wherein said network architecture of the system is based upon a cell structure, wherein each detection unit (1) constitutes a cell configured to set up a multiple communication towards a nearest one of the detection units.

4. The system according to claim 1, wherein the detection units (1) each comprise:

an electronic co-ordination and processing module that assists the central data-processing unit (4) in reception of the detection data;

an autonomous supply module (7) that manages diversified energy sources according to a context in which the detection unit (1) is installed; and

a communication module (8) that is configured to communicate through any of wired networks, wireless networks, and via the pipe itself as a communication medium.

5. The system according to claim 1, wherein the detection units (1) include means for generating electromagnetic frequencies ranging from nanometres to metres according to a specific programming or if required by the central data-processing unit (4).

6. The system according to claim 1, further comprising:

additional transducers not constrained to the pipeline (2), which are configured to detect a presence of persons and machines in a proximity of structures of the pipeline and to generate a pre-alarm in the event of a detection of said presence.

7. The system according to claim 1, wherein said detection units (1) comprise:

a triaxial accelerometer;

a triaxial magnetometer;

a triaxial gyroscope;

a flexible interface;

a plurality of channels for external inputs;

a piezoresistive absolute-pressure sensor with a resolution of less than 0.05 mbar, and a range of application of 200-1500 mbar, of absolute pressure;

a digital temperature sensor with a resolution configurable between 1°

C. and 0.05°

C., and an operating temperature of from −

50°

C. to +150°

; and

an ultrasound receiver for detection of the speed of propagation of a sound detected in order to determine the type of the material constituting the elements of the pipeline (2).

8. The system according to claim 1, wherein said containers (6) are metal containers stably fixed to the pipeline (2), by means of a metal band that blocks the detection unit (1) following a curvature of a section of the pipeline.

9. The system according to claim 1, wherein said detection units (1) comprise:

a triaxial accelerometer;

a triaxial magnetometer;

a triaxial gyroscope;

a flexible interface;

a plurality of channels for external inputs;

a piezoresistive absolute-pressure sensor with a resolution of less than 0.02 mbar, and a range of application of 260-1260 mbar, of absolute pressure;

a digital temperature sensor with a resolution configurable between 0.5°

C. and 0.0625°

C., and an operating temperature of from −

40°

C. to +125°

C.; and

an ultrasound receiver for detection of the speed of propagation of a sound detected in order to determine the type of the material constituting the elements of the pipeline (2).

10. The system according to claim 1, wherein said sensors of said detection units (1) are further configured for detecting and measuring magnetic fields and variations in temperature, pressure variations, and ultrasound waves.

11. The system according to claim 1, wherein the detection units (1) are placed along the pipeline at a distance apart from one another of between 1 and 5 km.

12. The system according to claim 1, wherein each detection unit of said detection units (1) is further configured to function as an emitter unit that injects a signal with a predefined magnitude and detects an injected signal injected by the detection unit or another detection unit, said detection units configured to analyze any of a reflection, distortion, and attenuation of said injected signal, and determine a condition of the pipeline.

13. A method for supervising, managing, and monitoring a structural integrity of a metal pipeline for conveying a fluid, for locating a leaking point of the pipeline and for evaluating faults and failures of the pipeline, carried out by a system that includes a plurality of detection units (1) fixedly applied on an exterior of a pipeline (2) at a given distance apart from one another, and a central data-processing unit (4) connected by means of communication lines (5) to said detection units (1) for receiving detection data from said detection units (1), the detection units (1) each having a communication module (8) and sensors that measure, with respect to reference thresholds, quantities comprising linear and angular accelerations as detection data including time of detection and transmitted to the central data-processing unit (4), said quantities being detected outside a section of passage of the fluid conveyed, the method comprising:

acquiring said detection data in conditions of normal operation for acquiring a knowledge of a state of normal operation of the pipeline (2);

processing said detection data to determine mean values of all the quantities through dimensional thresholdings for each individual measurement in order to determine occurrence of state changes with respect to the state of normal operation of the pipeline (2);

implementing experimental learning based on the detection data received from the detection units (1) distributed along the pipeline (2) so as to promptly identify the occurrence of state changes with respect to the state of normal operation of the pipeline (2);

generating experiential models regarding a stretch of the pipeline or an entirety of the pipeline (2) by performing real-time post-processing of the detection data, so as to determine functional filters and associated running dates and times for each measurement and detection unit (1);

applying the functional filters to the detection data, evaluating an intensity of the measurement or measurements detected, determining a fault associated with the intensity, and carrying out a behavioural analysis of the pipeline; and

recognizing any anomalous behaviour of the pipeline and recognizing the fault, and locating a point of detection of an event that generated the fault.

14. The method according to claim 13, further comprising:

self-checking the system.

15. The method according to claim 13, wherein the detection units (1) are placed along the pipeline at a distance apart from one another of between 1 and 5 km.