Terminal structure for use in power feeding

• US 11,031,716 B2
• Filed: 10/25/2019
• Issued: 06/08/2021
• Est. Priority Date: 10/31/2018
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Arai, Kunihiko
• Primary Examiner(s): Gilman, Alexander
• Application Number:
  US16/663,916
• Publication Number:
  US 20200136290A1
• Time in Patent Office: 592 Days
• Field of Search: 439161
• CPC Class Codes: B60L 2240/36 Temperature of vehicle components or parts
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/18 Cables specially adapted for charging electric vehicles
• CPC Class Codes: H01R 13/03 characterised by the material, e.g. plating, or coating materials
• CPC Class Codes: H01R 13/04 Pins or blades for co-operation with sockets
• CPC Class Codes: H01R 13/052 co-operating with sockets having a circular transverse section
• CPC Class Codes: H01R 13/10 Sockets for co-operation with pins or blades
• CPC Class Codes: H01R 13/193 Means for increasing contact pressure at the end of engagement of coupling part , e.g. zero insertion force or no friction
• CPC Class Codes: H01R 2201/26 for vehicles

Abstract

A terminal structure for use in power feeding includes a first terminal that includes a base portion and a tip portion, that has a shape extending from the base portion to the tip portion along an axis of the first terminal, and that is insertable into and removable from a second terminal, which is tubular. At a predetermined temperature, the first terminal has a first form in which an outer dimension of the tip portion is smaller than that of the base portion when viewed in a direction of a central axis of the first terminal. When a temperature of the first terminal exceeds the predetermined temperature, the first terminal deforms into a second form in which an outer dimension of the tip portion is larger than that of the tip portion of the first form when viewed in a direction of the central axis of the first terminal.

Claims

1. A terminal structure for use in power feeding, comprising:

a first terminal; and

a second terminal;

the first terminal including a base portion and a tip portion, the first terminal having a shape extending from the base portion to the tip portion along an axis of the first terminal, the first terminal being insertable into and removable from the second terminal, the second terminal being tubular,

the first terminal having a first form at a predetermined temperature, the first form being a form in which an outer dimension of the tip portion is smaller than an outer dimension of the base portion when viewed in a direction of a central axis of the first terminal,

the first terminal being configured to deform into a second form when a temperature of the first terminal exceeds the predetermined temperature, the second form being a form of the first terminal in which an outer dimension of the tip portion is larger than the outer dimension of the tip portion of the first form when viewed in a direction of the central axis of the first terminal.

2. The terminal structure for use in power feeding according to claim 1, wherein the tip portion includes:

an outer circumferential part, the outer circumferential part being tubular and being composed of a first metal; and

an inner circumferential part bonded to an interior side of the outer circumferential part, the inner circumferential part being composed of a second metal, the second metal having a coefficient of thermal expansion higher than a coefficient of thermal expansion of the first metal,

the first terminal includes a plurality of slits extending in a direction of the central axis of the first terminal, and

the plurality of slits divide the outer circumferential part and the inner circumferential part in a circumferential direction around the central axis of the first terminal into a plurality of sections.

3. The terminal structure for use in power feeding according to claim 1, wherein the tip portion includes:

an outer circumferential part, the outer circumferential part being tubular and being deformable in a radial direction about the central axis of the first terminal; and

an inner circumferential part located on an interior side of the outer circumferential part, the inner circumferential part having a volume progressively increasing outwardly in a radial direction about the central axis of the first terminal along with a rise in temperature.

4. The terminal structure for use in power feeding according to claim 1, wherein

when the first terminal connected with the second terminal is deformed into the second form, the tip portion comes into contact with an inner circumferential surface of the second terminal.

5. The terminal structure for use in power feeding according to claim 4, wherein the second terminal includes a plurality of slits, and the plurality of slits extend in a direction of a central axis of the second terminal and are arranged in a circumferential direction around the central axis of the second terminal.

6. A terminal structure for use in power feeding, comprising:

a first terminal; and

a second terminal;

the first terminal including a base portion and a tip portion, the first terminal having a shape extending from the base portion to the tip portion along an axis of the first terminal, the first terminal being insertable into and removable from the second terminal,

the first terminal having a first form at a predetermined temperature, the first form being a form in which an outer dimension of the tip portion is smaller than an outer dimension of the base portion when viewed in a direction of a central axis of the first terminal,

the first terminal being configured to deform into a second form when a temperature of the first terminal exceeds the predetermined temperature, the second form being a form of the first terminal in which an outer dimension of the tip portion is larger than the outer dimension of the tip portion of the first form when viewed in a direction of the central axis of the first terminal,

wherein electric current is passable through a contact between the first terminal and the second terminal.

7. The terminal structure for use in power feeding according to claim 6, wherein the second terminal is tubular.

8. The terminal structure for use in power feeding according to claim 7, wherein the tip portion includes:

an outer circumferential part, the outer circumferential part being tubular and being composed of a first metal; and

an inner circumferential part bonded to an interior side of the outer circumferential part, the inner circumferential part being composed of a second metal, the second metal having a coefficient of thermal expansion higher than a coefficient of thermal expansion of the first metal,

the first terminal includes a plurality of slits extending in a direction of the central axis of the first terminal, and

the plurality of slits divide the outer circumferential part and the inner circumferential part in a circumferential direction around the central axis of the first terminal into a plurality of sections.

9. The terminal structure for use in power feeding according to claim 7, wherein

the tip portion includes:

an outer circumferential part, the outer circumferential part being tubular and being deformable in a radial direction about the central axis of the first terminal; and

an inner circumferential part located on an interior side of the outer circumferential part, the inner circumferential part having a volume progressively increasing outwardly in a radial direction about the central axis of the first terminal along with a rise in temperature.

10. The terminal structure for use in power feeding according to claim 7, wherein

when the first terminal connected with the second terminal is deformed into the second form, the tip portion comes into contact with an inner circumferential surface of the second terminal.

11. The terminal structure for use in power feeding according to claim 10, wherein the second terminal includes a plurality of slits, and the plurality of slits extend in a direction of a central axis of the second terminal and are arranged in a circumferential direction around the central axis of the second terminal.