Multi-zone indoor climate control and a method of using the same

• US 11,105,529 B2
• Filed: 04/01/2015
• Issued: 08/31/2021
• Est. Priority Date: 05/15/2014
• Status: Active Grant

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Shah, Rajendra K, Durnil, Douglas W.
• Primary Examiner(s): Masinick, Michael D
• Application Number:
  US14/676,466
• Publication Number:
  US 20150330656A1
• Time in Patent Office: 2,344 Days
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/54 using one central controller connected to several sub-controllers
• CPC Class Codes: F24F 11/56 Remote control
• CPC Class Codes: F24F 11/70 Control systems characterised by their outputs; Constructional details thereof
• CPC Class Codes: F24F 11/80 for controlling the temperature of the supplied air
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2120/10 Occupancy
• CPC Class Codes: F24F 2140/50 Load
• CPC Class Codes: F24F 2140/60 Energy consumption

Abstract

A system and method of conditioning air within a multi-zone system using a controller in communication with at least one sensor located within at least one of a plurality of zones, the method comprising the steps of: operating the at least one sensor to measure at least one environmental condition within at least one of the plurality of zones, identifying which, if any, of the plurality of zones is occupied, determining whether a demand condition exists within at least one occupied zone, calculating the difference between an actual environmental condition and a desired environmental condition within the plurality of zones to create a zone demand value if a demand condition exists in two or more occupied zones, and determining whether a cumulative zone demand value is equal to a zone balance point value.

Claims

1. HVAC control system comprising:

a plurality of sensors, each of the plurality of sensors capable of sensing at least one environmental condition in an associated HVAC zone; and

a controller, configured to receive sensed environmental conditions from the plurality of sensors;

further configured to control an HVAC unit associated with at least two HVAC zones based on the sensed environmental signals from those at least two HVAC zones;

further configured to determine whether a first demand condition exists within a first one of the at least two HVAC zones based on a first difference between a first desired environmental condition and a first sensed environmental condition within the first one of the at least two HVAC zones;

further configured to determine whether a second demand condition exists within a second one of the at least two HVAC zones based on a second difference between a second desired environmental condition and a second sensed environmental condition within the second one of the at least two HVAC zones;

further configured to determine a sum of the first difference and the second difference;

further configured to control the HVAC unit to balance over-conditioning and under-conditioning within the first one and the second one of the at least two HVAC zones based on the sum;

wherein controlling the HVAC unit to balance over-conditioning and under-conditioning comprises determining whether the sum is equal to a zone balance point value, wherein the zone balance point value comprises a temperature.

2. The HVAC control system of claim 1, wherein the HVAC unit is a single HVAC unit.

3. The HVAC control system of claim 1, wherein the controller is configured to control a heating unit and a cooling unit associated with the at least two HVAC zones.

4. The HVAC control system of claim 1, wherein the controller is configured to control the HVAC unit further based on a user customizable control algorithm.

5. A method of conditioning air within a multi-zone system using a controller in communication with at least one sensor located within at least one of a plurality of zones, the method comprising:

operating the at least one sensor to measure at least one environmental condition within at least one of the plurality of zones;

identifying which, if any, of the plurality of zones is occupied;

calculating a first difference between a first actual environmental condition and a first desired environmental condition within a first one of the plurality of zones to create a first zone demand value;

calculating a second difference between a second actual environmental condition and a second desired environmental condition within a second one of the plurality of zones to create a second zone demand value;

summing the first zone demand value and the second zone demand value to determine a cumulative zone demand value; and

determining whether the cumulative zone demand value is equal to a predetermined value, wherein the predetermined value comprises a zone balance point value, wherein the zone balance point value comprises a temperature;

operating at least one HVAC component to condition air if it is determined that the cumulative zone demand value is not equal to the predetermined value.

6. The method of claim 5, wherein the predetermined value is adjustable.

7. The method of claim 5, wherein the predetermined value comprises a value between approximately −

3°

-+3°

F.

8. The method of claim 5, wherein the cumulative zone demand value is equal to the sum of each of a plurality of zone demand values including the first zone demand value and the second zone demand value.

9. The method of claim 5, wherein operating the at least one HVAC component to condition air comprises operating in a mode selected from the group consisting of:

heating and cooling.

10. The method of claim 5, further comprising stopping operation of the at least one HVAC component to condition air if it is determined that the cumulative zone demand value is equal to the predetermined value.

11. The method of claim 5, further comprising operating at least one HVAC component in a continuous fan mode if it is determined that the cumulative zone demand value is equal to the predetermined value.

12. The method of claim 5 further comprising determining whether an over-condition limit has been reached within at least one of the plurality of zones.

13. The method of claim 12, further comprising operating the at least one HVAC component in a continuous fan mode if it is determined that the over-condition limit has been reached within at least one of the plurality of zones.

14. A method of conditioning air within a multi-zone system using a controller in communication with a first sensor located within a first zone and a second sensor located within a second zone, the method comprising:

operating the first sensor to measure at least one environmental condition within the first zone;

operating the second sensor to measure at least one environmental condition within the second zone;

identifying which, if any, of the first and second zones is occupied;

determining whether a first demand condition exists within the first zone, the first demand condition existing if a first difference between a first desired environmental condition and a first actual environmental condition within the first zone is less than or greater than zero;

determining whether a second demand condition exists within the second zone, the second demand condition existing if a second difference between a second desired environmental condition and a second actual environmental condition within the second zone is less than or greater than zero;

operating at least one HVAC component to condition air if the first demand condition exists, the first zone is occupied, and a sum of the first difference and the second difference is less than or greater than a predetermined value, wherein the predetermined value comprises a zone balance point value, wherein the zone balance point comprises a temperature;

determining whether the first demand condition has been satisfied; and

determining whether an over-condition limit has been reached within the second zone.

15. The method of claim 14, wherein operating the at least one HVAC component to condition air comprises operating in a mode selected from the group consisting of:

heating and cooling.

16. The method of claim 14, further comprising stopping operation of the at least one HVAC component to condition air if it is determined that the first demand condition has been satisfied.

17. The method of claim 14, further comprising operating the at least one HVAC component in a continuous fan mode if it is determined that the over-condition limit has been reached within the second zone.

18. An HVAC system configured to condition air within a multi-zone system, the HVAC system comprising:

at least one HVAC component;

at least one controller in communication with the at least one HVAC component; and

a first sensor located within a first zone of the multi-zone system, wherein the first sensor is in communication with the controller;

a second sensor located within a second zone of the multi-zone system, wherein the second sensor is in communication with the controller;

wherein the first sensor is configured to measure a first environmental condition within the first zone, and wherein the second sensor is configured to measure a second environmental condition within the second zone;

wherein the controller is configured to receive the first and second environmental conditions, identify which, if any, of the first zone and the second zone is occupied, calculate a first difference between the first environmental condition and a first desired environmental condition within the first zone to create a first zone demand value, calculate a second difference between the second environmental condition and a second desired environmental condition within the second zone to create a second zone demand value, and determine whether a cumulative zone demand value is equal to a predetermined value, the cumulative zone demand value including a sum of the first zone demand value and the second zone demand value, wherein the predetermined value comprises a zone balance point value, wherein the zone balance point comprises a temperature;

wherein the controller is further configured to command the at least one HVAC component to condition air if it determined that the cumulative zone demand value is not equal to the predetermined value.

19. The HVAC system of claim 18, wherein the predetermined value is adjustable.

20. The HVAC system of claim 18, wherein the predetermined value comprises a value between approximately −

3°

to +3°

F.

21. The HVAC system of claim 18, wherein the cumulative zone demand value is equal to the sum of the first zone demand value and the second zone demand value.

22. The HVAC system of claim 18, wherein the at least one HVAC component operates to condition air by operating in a mode selected from the group consisting of:

heating and cooling.

23. The HVAC system of claim 18, wherein the controller is further configured to stop operation of the at least one HVAC component to condition air if it is determined that the cumulative zone demand value is equal to the predetermined value.

24. The HVAC system of claim 18, wherein the controller is further configured to command the at least one HVAC component to operate in a continuous fan mode if it is determined that the cumulative zone demand value is equal to the predetermined value.

25. The HVAC system of claim 18, wherein the controller is further configured to operate the a least one HVAC component to condition air if a demand condition exists in one occupied zone, determine whether the demand condition has been satisfied within the one occupied zone, and determine whether an over-condition limit has been reached within at least one of the first and second zones.

26. The HVAC system of claim 25, wherein the at least one HVAC component operates to condition air by operating in a mode selected from the group consisting of:

heating and cooling.

27. The HVAC system of claim 25, wherein the controller is further configured to command the at least one HVAC component to stop operating to condition air if it is determined that the demand condition has been satisfied.

28. The HVAC system of claim 25, wherein the controller is further configured to command the at least one HVAC component to operate in a continuous fan mode if it is determined that the over-condition limit has been reached within at least one unoccupied zone.