Systems, devices, and methods for ultra-sensitive detection of molecules or particles

• US 11,112,415 B2
• Filed: 03/14/2018
• Issued: 09/07/2021
• Est. Priority Date: 01/28/2011
• Status: Active Grant

• Current Assignee: Quanterix Corporation
• Original Assignee: Quanterix Corporation
• Inventors: Fournier, David, Campbell, Todd, Kan, Cheuk, Lawson, John, Rivnak, Andrew, Kagan, Michael, Duffy, David C.
• Primary Examiner(s): Nagpaul, Jyoti
• Application Number:
  US15/921,429
• Publication Number:
  US 20180306830A1
• Time in Patent Office: 1,273 Days
• Field of Search: None
• CPC Class Codes: B01L 2200/0668 Trapping microscopic beads
• CPC Class Codes: B01L 2200/0689 Sealing
• CPC Class Codes: B01L 2300/0803 Disc shape
• CPC Class Codes: B01L 2400/043 magnetic forces
• CPC Class Codes: B01L 2400/086 using baffles or other fixed flow obstructions
• CPC Class Codes: B01L 3/502761 specially adapted for handling suspended solids or molecules independently from the bulk fluid flow, e.g. for trapping or sorting beads, for physically stretching molecules investigating characteristics of particles G01N15/00
• CPC Class Codes: B01L 3/5085 for multiple samples, e.g. microtitration plates
• CPC Class Codes: G01N 2035/00287 movable lid/cover for sample or reaction tubes
• CPC Class Codes: G01N 35/00029 provided with flat sample substrates, e.g. slides G01N35/028 takes precedence
• CPC Class Codes: G01N 35/0098 involving analyte bound to insoluble magnetic carrier, e.g. using magnetic separation magnetic particles used in immunoassays G01N33/54326; magnetic separation in general B03C
• CPC Class Codes: G01N 35/1065 Multiple transfer devices

Abstract

Described are systems, devices, and methods which related to various aspects of assays for detecting and/or determining a measure of the concentration of analyte molecules or particles in a sample fluid. In some cases, the systems employ an assay consumable comprising a plurality of assay sites. The systems, devices, and/or methods, in some cases, are automated. In some cases, the systems, devices, and/or methods relate to inserting a plurality of beads into assay sites, sealing assay sites, imaging assay sites, or the like.

Claims

1. A method for inserting beads into reaction vessels on an assay consumable, comprising:

generating a magnetic field in proximity to a surface of the assay consumable comprising a plurality of the reaction vessels such that a magnetic field vector of the magnetic field is directed from the surface towards a bottom of the reaction vessels and/or towards the perimeter of the surface;

delivering a plurality of magnetic beads in proximity to the surface; and

creating relative motion between the magnetic beads and the reaction vessels, wherein following the creating step, a first portion of the magnetic beads are contained in the reaction vessels and a second portion of the magnetic beads are positioned proximate to the surface of the assay consumable, but not contained within a reaction vessel.

2. The method of claim 1, wherein the magnetic field is generated by a permanent magnet.

3. The method of claim 1, wherein the relative motion between the magnetic beads and the reaction vessels is caused by moving the magnetic field relative to the surface of the assay consumable containing the plurality of reaction vessels or moving the assay consumable relative to the magnetic field.

4. The method of claim 1, wherein the relative motion is caused by causing motion of a fluid substantially surrounding the beads.

5. The method of claim 4, wherein the motion of the fluid is caused by flow of the fluid in a single direction.

6. The method of claim 4, wherein the motion of the fluid is caused by a bi-directional flow of the fluid.

7. The method of claim 4, wherein the fluid is a reagent fluid.

8. The method of claim 7, wherein following the motion of the reagent fluid, a sealing fluid is made to flow on the surface to replace the reagent fluid and function as a wiper to remove or substantially remove any magnetic beads not contained in a reaction vessel.

9. The method of claim 1, further comprising substantially removing all of the second portion of magnetic beads from the surface.

10. The method of claim 9, wherein substantially all of the second portion of the magnetic beads are removed from the surface using a wiper configured to remove substantially all of the second portion of beads from the surface.

11. The method of claim 10, wherein the wiper comprises a sealing fluid.

12. The method of claim 11, wherein the sealing fluid seals the reaction vessels.

13. The method of claim 10, wherein the wiper is automatically operated using a controller.

14. The method of claim 1, wherein each of the reaction vessels has a volume between about 10 attoliters and about 50 picoliters.

15. An apparatus for performing an assay, comprising:

an assay consumable handler configured to be operatively coupled to an assay consumable having a surface comprising a plurality of reaction vessels, wherein each of the reaction vessels has a volume between about 10 attoliters and about 50 picoliters;

a sealer constructed and positioned to apply a sealing component to the surface of the assay consumable;

a sample loader configured to load an assay sample into at least a portion of the plurality of reaction vessels of the assay consumable;

a bead loader comprising a magnetic field generator positioned adjacent to the assay consumable and configured to create relative motion between a plurality of magnetic beads and the reaction vessels; and

an imaging system configured to acquire an image of at least a portion of the reaction vessels of the assay consumable containing assay sample; and

a computer implemented control system configured to automatically operate the sealer and receive information from the imaging system related to the image.

16. The apparatus of claim 15, further comprising a controller configured to automatically operate the bead loader by moving a magnetic field generated by the magnetic field generator relative to the surface of the assay consumable containing the plurality of reaction vessels or by moving the assay consumable relative to the magnetic field, to create relative motion between the magnetic beads and the reaction vessels.

17. The apparatus of claim 15, wherein the bead loader is further configured to create a flow of a fluid in contact with the surface comprising the plurality of beads, wherein the flow of the fluid induces the relative motion between the magnetic beads and the reaction vessels.

18. The apparatus of claim 17, wherein the bead loader is further configured to flow the fluid in contact with the surface comprising the plurality of beads in a single direction.

19. The apparatus of claim 17, wherein the bead loader is further configured to cause a bi-directional flow of the fluid in contact with the surface comprising the plurality of beads.

20. The apparatus of claim 15, further comprising an assay consumable comprising reaction vessels each having a volume between about 1 femtoliter and about 1 picoliter.

21. An apparatus for inserting beads into reaction vessels on an assay consumable, comprising:

an assay consumable handler configured to be operatively coupled to an assay consumable having a surface comprising a plurality of reaction vessels, wherein each of the reaction vessels has a volume between about 10 attoliters and about 50 picoliters;

a bead loader configured to insert individual beads into individual reaction vessels, such that each reaction vessel containing a bead will contain no more than one bead; and

a controller configured to automatically operate the bead loader to insert individual beads into individual reaction vessels.

22. The apparatus of claim 21, further comprising an assay consumable comprising reaction vessels each having a volume between about 1 femtoliter and about 1 picoliter.

23. An apparatus for performing an assay, comprising:

an assay consumable handler configured to be operatively coupled to an assay consumable having a surface comprising a plurality of reaction vessels, wherein each of the reaction vessels has a volume between about 10 attoliters and about 50 picoliters;

a sealer constructed and positioned to apply a sealing component to the surface of the assay consumable;

a sample loader configured to load an assay sample containing analyte molecules or particles having an unknown concentration to be measured into at least a portion of the plurality of reaction vessels, such that a plurality of reaction vessels into which assay sample is loaded contain either zero or a single analyte molecule or particle;

an imaging system configured to acquire an image of at least a portion of the reaction vessels of the assay consumable containing assay sample;

a detector configured to interrogate at least a portion of the reaction vessels containing assay sample and determine a fraction of the plurality of reaction vessels interrogated that contain an analyte molecule or particle; and

a computer implemented system configured to receive information from the detector and from the information determine a measure of the unknown concentration of the analyte molecules or particles in the assay sample;

wherein the sealer, the sample loader, and the imaging system are arranged to be positioned about the assay consumable when the assay consumable is coupled to the assay consumable handler, and wherein the apparatus is capable of providing rotational relative motion between the assay consumable and the sealer, the sample loader, and the imaging system.

24. The apparatus of claim 23, further comprising an assay consumable comprising reaction vessels each having a volume between about 1 femtoliter and about 1 picoliter.

25. An apparatus for inserting beads into a plurality of reaction vessels on an assay consumable, comprising:

an assay consumable handler configured to be operatively coupled to the assay consumable, wherein the assay consumable comprises a surface comprising the plurality of the reaction vessels, wherein each of the reaction vessels has a volume between about 10 attoliters and about 50 picoliters;

a bead applicator configured to apply a plurality of magnetic beads to the surface of the assay consumable or place a plurality of magnetic beads in close proximity to the surface;

a bead loader comprising a magnetic field generator positioned adjacent to the assay consumable and configured to create relative motion between the magnetic beads and the reaction vessels; and

a controller configured to automatically operate the bead loader to create relative motion between the magnetic beads and the reaction vessels and insert beads into the reaction vessels.

26. The apparatus of claim 25, wherein the controller is configured to automatically operate the bead loader by moving a magnetic field generated by the magnetic field generator relative to the surface of the assay consumable containing the plurality of reaction vessels or by moving the assay consumable relative to the magnetic field, to create relative motion between the magnetic beads and the reaction vessels.

27. The apparatus of claim 25, wherein the bead loader is further configured to create a flow of a fluid in contact with the surface comprising the plurality of beads, wherein the flow of the fluid induces the relative motion between the magnetic beads and the reaction vessels.

28. The apparatus of claim 27, wherein the bead loader is further configured to flow the fluid in contact with the surface comprising the plurality of beads in a single direction.

29. The apparatus of claim 27, wherein the bead loader is further configured to cause a bi-directional flow of the fluid in contact with the surface comprising the plurality of beads.

30. The apparatus of claim 25, further comprising an assay consumable comprising reaction vessels each having a volume between about 1 femtoliter and about 1 picoliter.