Developing cartridge including coupling and clutch for allowing rotation of coupling in first direction and stopping rotation of coupling in second direction

• US 11,126,109 B2
• Filed: 09/23/2019
• Issued: 09/21/2021
• Est. Priority Date: 04/28/2017
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Shimizu, Keita
• Primary Examiner(s): Wong, Joseph S
• Application Number:
  US16/578,858
• Publication Number:
  US 20200019085A1
• Time in Patent Office: 729 Days
• CPC Class Codes: G03G 15/0121 for developing
• CPC Class Codes: G03G 15/0806 on a donor element, e.g. belt, roller complete developer unit G03G15/0896
• CPC Class Codes: G03G 15/0808 characterised by the developer supplying means, e.g. structure of developer supply roller
• CPC Class Codes: G03G 15/757 Drive mechanisms for photosensitive medium, e.g. gears
• CPC Class Codes: G03G 21/1647 Mechanical connection means
• CPC Class Codes: G03G 21/1676 for the developer unit
• CPC Class Codes: G03G 21/1857 for transmitting mechanical drive power to the process cartridge, drive mechanisms, gears, couplings, braking mechanisms
• CPC Class Codes: G03G 21/186 Axial couplings
• CPC Class Codes: G03G 21/1864 associated with a positioning function
• CPC Class Codes: G03G 2221/1657 transmitting mechanical drive power

Abstract

A developing cartridge includes: a developing roller; a coupling for rotating the developing roller; a shaft; and a clutch. The developing roller is rotatable about a first axis extending in an axial direction. The coupling is rotatable about a second axis extending in the axial direction. The shaft rotatably supports the coupling. The clutch is rotatable together with the coupling about the shaft in a case where the coupling rotates in a first rotational direction. In a case where the coupling rotates in a second rotational direction opposite to the first rotational direction, the clutch engages with a portion of the shaft and the clutch and the coupling do not rotate.

Claims

1. A developing cartridge comprising:

a developing roller rotatable about a first axis extending in an axial direction;

a coupling for rotating the developing roller, the coupling being rotatable about a second axis extending in the axial direction;

a shaft rotatably supporting the coupling; and

a clutch rotatable together with the coupling about the shaft in a case where the coupling rotates in a first rotational direction, wherein, in a case where the coupling rotates in a second rotational direction opposite to the first rotational direction, the clutch engages with a portion of the shaft and the clutch and the coupling do not rotate.

2. The developing cartridge according to claim 1, wherein the clutch is movable between:

a first position where the clutch engages with the portion of the shaft; and

a second position where the clutch is disengaged from the portion of the shaft.

3. The developing cartridge according to claim 1, wherein the clutch is movable between:

a first position where the clutch engages with the portion of the shaft; and

a second position where the clutch is spaced away from the portion of the shaft in the axial direction.

4. The developing cartridge according to claim 3, wherein the clutch is movable relative to the shaft in the axial direction.

5. The developing cartridge according to claim 3, wherein the clutch is movable relative to the coupling in the axial direction.

6. The developing cartridge according to claim 3, wherein the coupling is immovable relative to the shaft in the axial direction.

7. The developing cartridge according to claim 3, wherein the shaft has a hollow cylindrical shape, and

wherein the clutch is rotatably supported by an inner circumferential surface of the shaft.

8. The developing cartridge according to claim 3, wherein the shaft has a first shaft surface and a second shaft surface,

wherein, in a case where the clutch rotates in the second rotational direction, the first shaft surface faces the clutch in the second rotational direction and contacts the clutch, and

wherein, in a case where the clutch rotates in the first rotational direction, the second shaft surface moves the clutch toward the second position.

9. The developing cartridge according to claim 8, wherein, in a case where the clutch contacts the first shaft surface, the first shaft surface stops rotation of the clutch in the second rotational direction.

10. The developing cartridge according to claim 8, wherein the shaft comprises a first protrusion having the first shaft surface and the second shaft surface.

11. The developing cartridge according to claim 10, wherein the shaft comprises a plurality of the first protrusions, and

wherein the plurality of the first protrusions are arranged in a rotational direction of the coupling.

12. The developing cartridge according to claim 8, wherein the clutch has:

a first clutch surface configured to contact the first shaft surface; and

a second clutch surface configured to contact the second shaft surface.

13. The developing cartridge according to claim 12, wherein the clutch comprises a second protrusion having the first clutch surface and the second clutch surface.

14. The developing cartridge according to claim 13, wherein the clutch comprises a plurality of the second protrusions, and

wherein the plurality of the second protrusions are arranged in a rotational direction of the coupling.

15. The developing cartridge according to claim 11, wherein the clutch comprises a plurality of second protrusions, each of the plurality of second protrusions having:

a first clutch surface configured to contact the first shaft surface; and

a second clutch surface configured to contact the second shaft surface,

wherein, in a case where the coupling rotates in the first rotational direction, each of the second clutch surfaces of the second protrusions contacts a corresponding one of the second shaft surfaces of the first protrusions, so that the clutch moves to the second position and rotates together with the coupling, and

wherein, in a case where the coupling rotates in the second rotational direction, each of the first clutch surfaces of the second protrusions contacts a corresponding one of the first shaft surfaces of the first protrusions, so that the rotation of the coupling in the second rotational direction stops together with the clutch.

16. The developing cartridge according to claim 8, wherein the coupling has a first coupling surface, and

wherein, in a case where the clutch rotates in the first rotational direction, the first coupling surface moves the clutch toward the second position.

17. The developing cartridge according to claim 16, wherein a length of the first coupling surface in the axial direction is greater than a length of the second shaft surface in the axial direction.

18. The developing cartridge according to claim 16, wherein the clutch has a third clutch surface configured to contact the first coupling surface.

19. The developing cartridge according to claim 18, wherein the coupling has a second coupling surface,

wherein, in a case where the coupling rotates in the first rotational direction, the second coupling surface moves the clutch toward the second position, and

wherein the second coupling surface is positioned at an opposite side to the first coupling surface in a state where the second axis is interposed between the first coupling surface and the second coupling surface.

20. The developing cartridge according to claim 19, wherein the clutch has a fourth clutch surface configured to contact the second coupling surface, and

wherein the fourth clutch surface is positioned at an opposite side to the third clutch surface in a state where the second axis is interposed between the third clutch surface and the fourth clutch surface.

21. The developing cartridge according to claim 1, wherein the coupling comprises a recessed portion at one end portion of the coupling in the axial direction, the recessed portion being configured to receive driving force.

22. The developing cartridge according to claim 1, further comprising a developing gear rotatable together with the developing roller about the first axis,

wherein the coupling comprises a first gear in meshing engagement with the developing gear.

23. The developing cartridge according to claim 22, further comprising:

a supply roller rotatable about a third axis extending in the axial direction; and

a supply gear rotatable together with the supply roller about the third axis,

wherein the coupling further comprises a second gear in meshing engagement with the supply gear.

24. The developing cartridge according to claim 23, wherein a diameter of the first gear is different from a diameter of the second gear.

25. The developing cartridge according to claim 1, further comprising a bearing member comprising the shaft rotatably supporting the coupling, the bearing member having a hole through which a rotation shaft of the developing roller is inserted.

26. The developing cartridge according to claim 25, wherein the bearing member further comprises a developing agent receiving portion positioned at an end portion of the developing roller in the axial direction.

27. The developing cartridge according to claim 1, further comprises a casing configured to accommodate therein developing agent.

28. The developing cartridge according to claim 1, wherein the developing cartridge is attachable to a drum cartridge including a photosensitive drum and a pressure member configured to press the developing roller against the photosensitive drum,

wherein, in a case where the coupling rotates in the first rotational direction in a state where the developing roller is pressed against the photosensitive drum by the pressure member, the clutch rotates together with the coupling, and

wherein, in a case where the coupling rotates in the second rotational direction in a state where the developing roller is pressed against the photosensitive drum by the pressure member, the clutch and the coupling do not rotate.