Reservoir and heater system for controllable delivery of multiple aerosolizable materials in an electronic smoking article

• US 11,140,921 B2
• Filed: 12/18/2019
• Issued: 10/12/2021
• Est. Priority Date: 06/28/2012
• Status: Active Grant

• Current Assignee: RAI STRATEGIC HOLDINGS, INC. (British American Tobacco PLC)
• Original Assignee: RAI STRATEGIC HOLDINGS, INC. (British American Tobacco PLC)
• Inventors: Sebastian, Andries Don, Taluskie, Karen V., Sears, Stephen Benson, Ingebrethsen, Bradley James, Ademe, Balager, Alderman, Steven Lee, Collett, William Robert, Dooly, Grady Lance, Novak, III, Charles Jacob
• Primary Examiner(s): Yaary, Eric
• Application Number:
  US16/718,831
• Publication Number:
  US 20200138099A1
• Time in Patent Office: 664 Days
• CPC Class Codes: A24F 40/10 Devices using liquid inhalable precursors
• CPC Class Codes: A24F 40/30 Devices using two or more structurally separated inhalable precursors, e.g. using two liquid precursors in two cartridges
• CPC Class Codes: A24F 40/44 Wicks
• CPC Class Codes: A24F 40/50 Control or monitoring

Abstract

The present disclosure relates to an electronic smoking article that provides for improved aerosol delivery. Particularly, the article provides for separate delivery of two or more components of an aerosol precursor composition to one or more heaters so as to control the rate of delivery or the rate of heating of the separate components of the aerosol precursor composition.

Claims

1. A smoking article comprising:

a mouthend comprising an opening;

an air passage through at least a portion of the smoking article and terminating at the opening;

a first reservoir containing a first aerosol precursor composition component;

a second reservoir comprising a second aerosol precursor composition component;

an aerosolization zone in which the first aerosol precursor composition component and the second aerosol precursor composition component are aerosolized, the aerosolization zone being in fluid communication with the air passage;

a first transport element providing fluid communication between the first reservoir and the aerosolization zone;

a second transport element separate from the first transport element providing fluid communication between the second reservoir and the aerosolization zone;

wherein the first aerosol precursor composition component and the second aerosol precursor composition component remain substantially separated until combination in the aerosolization zone;

wherein the transportation of the first aerosol precursor composition components and the seconds aerosol precursor composition component to the aerosolization zone is normalized such that a rate of transport of the first aerosol precursor composition component differs from a rate of transport of the second aerosol precursor composition component by less than a threshold amount, wherein the threshold amount is about 15%; and

wherein the first aerosol precursor composition component and the second aerosol precursor composition component are aerosolized in the aerosolization zone when a user draws on the smoking article.

2. The smoking article of claim 1, wherein the aerosolization zone comprises a first aerosolization element and a second aerosolization element, the first aerosolization element in fluid communication with the first transport element and configured to aerosolize the first aerosol precursor composition component, and the second aerosolization element in fluid communication with the second transport element and configured to aerosolize the second aerosol precursor composition component.

3. The smoking article of claim 1, further comprising a heating element in fluid communication with the aerosolization zone.

4. The smoking article of claim 3, further comprising a control component adapted to operate the heating element to heat at least one of the first aerosol precursor composition component and the second aerosol precursor composition component.

5. The smoking article of claim 4, wherein the amount of heat applied by the heating element may be configured for control by the user to control the amount of aerosol generated by the smoking article.

6. The smoking article of claim 5, wherein the smoking article may be configured for control by the user to provide about 5 to about 50 Joules of heat per second.

7. The smoking article of claim 1, further comprising a heating element configured to pre-heat the first aerosol precursor composition component prior to its reaching the aerosolization zone.

8. The smoking article of claim 7, wherein the heating element is in substantial contact with one or both of the first reservoir and the first transport element.

9. The smoking article of claim 7, further comprising a control component adapted to operate the heating element to pre-heat the first aerosol precursor composition component.

10. The smoking article of claim 1, wherein the first aerosol precursor composition component comprises a nicotine solution and the second aerosol precursor composition component is a flavoring agent.

11. The smoking article of claim 1, wherein the first aerosol precursor composition component comprises a nicotine solution and the second aerosol precursor composition component comprises an organic acid.

12. The smoking article of claim 1, wherein the first transport element is selected from the group consisting of wicks, tubes, conduits, valves, and pumps.

13. The smoking article of claim 1, wherein the second transport element is selected from the group consisting of wicks, tubes, conduits, valves, and pumps.

14. The smoking article of claim 1, wherein the first transport element and the second transport element are formed of different materials.

15. The smoking article of claim 1, wherein the first transport element exhibits one or more different transport properties relative to the second transport element.

16. The smoking article of claim 1, wherein the first transport element and the second transport element differ in one or more of cross-sectional shape, material type, surface treatment, and overall dimensions.

17. The smoking article of claim 1, wherein the first transport element is a wick having a first wicking rate, and wherein the second transport element is a wick having a second, different wicking rate.

18. The smoking article of claim 17, wherein the wicks independently comprise a material selected from the group consisting of fibrous materials, carbon foams, sintered material, capillary tubes, temperature adaptive polymers, and combinations thereof.

19. The smoking article of claim 1, wherein the amount of the first aerosol precursor composition component and/or the amount of the second aerosol precursor composition component delivered to the aerosolization zone is configured for control by the user to control the amount of aerosol generated by the smoking article.

20. The smoking article of claim 19, wherein the smoking article may be configured for control by the user to deliver a wet total particulate matter (WTPM) content of about 1.0 mg to about 5.0 mg during a puff of approximately 2 seconds in duration.

21. The smoking article of claim 19, wherein the smoking article may be configured for control by the user to deliver a WTPM content of about 1.0 mg to about 4.0 mg in a total puff volume of about 25 ml to about 75 ml.