Using heat recovered from heat source to obtain high temperature hot water

• US 11,231,205 B2
• Filed: 12/08/2016
• Issued: 01/25/2022
• Est. Priority Date: 12/08/2015
• Status: Active Grant

• Current Assignee: Trane International Inc. (Trane Technologies plc)
• Original Assignee: Trane International Inc. (Trane Technologies plc)
• Inventors: Cosby, II, Ronald Maurice, Kujak, Stephen A., Schultz, Kenneth J.
• Primary Examiner(s): Trpisovsky, Joseph F
• Application Number:
  US15/781,943
• Publication Number:
  US 20180363947A1
• Time in Patent Office: 1,874 Days
• CPC Class Codes: C09K 2205/126 Unsaturated fluorinated hydrocarbons
• CPC Class Codes: C09K 5/044 comprising halogenated compounds
• CPC Class Codes: C09K 5/045 containing only fluorine as halogen
• CPC Class Codes: F24H 4/04 Storage heaters
• CPC Class Codes: F25B 2339/047 Water-cooled condensers
• CPC Class Codes: F25B 2400/075 with parallel compressors
• CPC Class Codes: F25B 2400/121 using R1234
• CPC Class Codes: F25B 25/005 using primary and secondary systems
• CPC Class Codes: F25B 29/003 of the compression type system
• CPC Class Codes: F25B 30/02 of the compression type
• CPC Class Codes: F25B 6/04 arranged in series
• CPC Class Codes: F25B 7/00 Compression machines, plants or systems, with cascade operation, i.e. with two or more circuits, the heat from the condenser of one circuit being absorbed by the evaporator of the next circuit F25B9/00 takes precedence
• CPC Class Codes: Y02A 30/272 Solar heating or cooling
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02P 20/10 Process efficiency

Abstract

Heat is recovered from a heat source to heat water to high temperatures. Apparatuses, systems and methods are described to heat water to a high temperature by using heat, such as may be considered in some instances as waste heat, recovered from a heat source. The methods, systems, and apparatuses described utilize low pressure refrigerant(s) as a fluid to provide a refrigeration cycle that utilizes a source of heat to heat water to a high temperature. The refrigeration cycle can be with or without a cascade cycle. The refrigerant cycle in some examples uses an oil free compressor.

Claims

1. A refrigeration system, comprising:

a first refrigeration cycle having a first refrigerant, the first refrigeration cycle including a condenser that cools the first refrigerant and rejects heat in a cooling mode, and the rejected heat in a heat transfer relationship with air; and

a second refrigeration cycle having a second refrigerant,

the second refrigerant having a relatively lower pressure than the first refrigerant,

the second refrigeration cycle is in a heat exchange relationship with the first refrigeration cycle operating in the cooling mode through a heat exchanger that uses heat from the first refrigerant to heat up and evaporate the second refrigerant, such that the first refrigeration cycle providing a source of heat to the second refrigeration cycle, the second refrigeration cycle configured to heat water using, as a boost, the source of heat from the first refrigeration cycle.

2. The system of claim 1, wherein the first refrigerant is at least one selected from the group consisting of R-134a, R-513A, R-1234yf, R-1234ze, R-410A, and R-452A.

3. The system of claim 1, wherein the second refrigerant is at least one selected from the group consisting of trans-1-chloro-3,3,3 trifluoropropene;

cis-1-chloro-3,3,3 trifluoropropene;

2-chloro-3,3,3 trifluoropropene;

1,1,dichloro-3,3,3 trifluoropropene;

trans-1,2 dichloro-3,3,3 trifluoropropene;

cis-1,2 dichloro-3,3,3 trifluoropropene;

1,1,3,3 tetrafluoropropane;

1,1,1,2,3 pentafluoropropane;

1,1,2,3,3 pentafluoropropane;

1,1,1,3,3 pentafluoropropane;

1,1,1,2,2 pentafluoropropane;

1,1,1,2,2,3 hexafluoropropane;

1,1,1,2,3,3 hexafluoropropane;

1,1,1,3,3,3 hexafluoropropane;

propane;

butane;

isobutene;

isopentane;

pentane;

cyclopentane;

1, 1 difluoroethane;

1,2-difluoroethane;

difluoromethane;

1,1,1,2 tetrafluoroethane;

trans-1,3,3,3 tetrafluoropropene;

cis-1,3,3,3 tetrafluoropropene;

2,3,3,3 tetrafluoropropene;

1,1,2 trichloro-3,3,3 trifluoropropene;

trans-1,2 dichloroethylene;

cis-1,2 dichloroethylene;

1,1 dichloroethylene;

cis-1,1,1,4,4,4 hexafluorobutene;

trans-1,1,1,4,4,4 hexafluorobutene;

1,2-difluoroethene;

1,1,1,2 tetrafluoroethane;

1,1,2,2 tetrafluoroethane;

1,1 difluoroethene;

trans-1,2 difluoroethene;

cis-1,2 difluoroethene;

Z-1-chloro-2,3,3,3-tetrafluoropropene;

E-1-chloro-2,3,3,3-tetrafluoropropene;

E-1,1,1,4,4,5,5,5-octafluoropent-2-ene;

trifluoroiodomethane; and

1,2,2 trifluroroethene.

4. The system of claim 1, wherein the source of heat from the first refrigeration cycle is waste heat or heat that may otherwise be rejected or that would not have been recovered.

5. The system of claim 1, wherein the first refrigeration cycle is selected from a rooftop machine, a unitary rooftop machine, a chiller, a variable refrigerant flow (VRF) machine, and/or variable water flow (VWF) machine, a HVAC system or unit or equipment.

6. The system of claim 1, wherein the second refrigeration cycle is configured to heat water using, as a boost, the source of heat from the first refrigeration cycle, where the water heated by the second refrigeration cycle is in the range of 160°

F. to 200°

F.

7. The system of claim 1, where one or both of the first refrigeration cycle and the second refrigeration cycle is an oil free system, where a compressor of the respective first refrigeration cycle and/or second refrigeration cycle does not employ oil.

8. The system of claim 1, wherein the second refrigeration cycle includes an oil free compressor, a condenser, an evaporator, and an expansion device between the outlet of the condenser and the inlet of the evaporator.

9. The system of claim 8, wherein the oil free compressor is an oil free centrifugal compressor.

10. A method of heating water, comprising:

evaporating a first refrigerant in a cooling mode;

compressing the evaporated first refrigerant in the cooling mode;

rejecting heat from the compressed first refrigerant to condense the first refrigerant in the cooling mode which includes;

rejecting a first portion of the heat from the compressed first refrigerant to a second refrigerant through a heat exchanger, and

rejecting a second portion of the heat from the compressed first refrigerant through a condenser, the rejected second portion of heat in a heat transfer relationship with air; and

heating water, via the second refrigerant, with the first portion of the rejected heat from the compressed first refrigerant, such that the heating water heats water in the range of 160°

F. to 200°

F.,

the second refrigerant being a relatively low pressure refrigerant suitable to heat water to the range of 160°

F. to 200°

F., and

the second refrigerant is selected from at least one from the group consisting of trans-1-chloro-3,3,3 trifluoropropene;

cis-1-chloro-3,3,3 trifluoropropene;

2-chloro-3,3,3 trifluoropropene;

1,1,dichloro-3,3,3 trifluoropropene;

trans-1,2 dichloro-3,3,3 trifluoropropene;

cis-1,2 dichloro-3,3,3 trifluoropropene;

1,1,3,3 tetrafluoropropane;

1,1,1,2,3 pentafluoropropane;

1,1,2,3,3 pentafluoropropane;

1,1,1,3,3 pentafluoropropane;

1,1,1,2,2 pentafluoropropane;

1,1,1,2,2,3 hexafluoropropane;

1,1,1,2,3,3 hexafluoropropane;

1,1,1,3,3,3 hexafluoropropane;

propane;

butane;

isobutene;

isopentane;

pentane;

cyclopentane;

1, 1 difluoroethane;

1,2-difluoroethane;

difluoromethane;

1,1,1,2 tetrafluoroethane;

trans-1,3,3,3 tetrafluoropropene;

cis-1,3,3,3 tetrafluoropropene;

2,3,3,3 tetrafluoropropene;

1,1,2 trichloro-3,3,3 trifluoropropene;

trans-1,2 dichloroethylene;

cis-1,2 dichloroethylene;

1,1 dichloroethylene;

cis-1,1,1,4,4,4 hexafluorobutene;

trans-1,1,1,4,4,4 hexafluorobutene;

1,2-difluoroethene;

1,1,1,2 tetrafluoroethane;

1,1,2,2 tetrafluoroethane;

1,1 difluoroethene;

trans-1,2 difluoroethene;

cis-1,2 difluoroethene;

Z-1-chloro-2,3,3,3-tetrafluoropropene;

E-1-chloro-2,3,3,3-tetrafluoropropene;

E-1,1,1,4,4,5,5,5-octafluoropent-2-ene;

trifluoroiodomethane; and

1,2,2 trifluroroethene.

11. A method of heating water, comprising:

evaporating a first refrigerant in a first refrigeration cycle in a cooling mode;

compressing the evaporated first refrigerant in the first refrigeration cycle in the cooling mode;

rejecting heat from the compressed first refrigerant to condense the first refrigerant in the cooling mode, wherein the rejecting of heat from the compressed first refrigerant in the cooling mode includes;

the first refrigerant in a heat exchange relationship with a second refrigerant in a second refrigeration cycle through a heat exchanger and vaporizing the second refrigerant in the second refrigeration cycle, and

a condenser in the first refrigeration cycle cooling the first refrigerant and rejecting heat, the rejected heat from the condenser in a heat exchange relationship with air;

compressing the vaporized second refrigerant in the second refrigeration cycle; and

heating water with the compressed second refrigerant and condensing the compressed second refrigerant,

the second refrigerant having a relatively lower pressure than the first refrigerant, where the first refrigerant from the first refrigeration cycle providing a source of heat to the second refrigerant, and where the second refrigeration cycle configured to heat the water using, as a boost, the source of heat from the first refrigeration cycle.

12. The method of claim 11, wherein the first refrigerant is at least one selected from the group consisting of R-134a, R-513A, R-1234yf, R-1234ze, R-410A, and R-452A.

13. The method of claim 11, wherein the second refrigerant is at least one selected from the group consisting of trans-1-chloro-3,3,3 trifluoropropene;

cis-1-chloro-3,3,3 trifluoropropene;

2-chloro-3,3,3 trifluoropropene;

1,1,dichloro-3,3,3 trifluoropropene;

trans-1,2 dichloro-3,3,3 trifluoropropene;

cis-1,2 dichloro-3,3,3 trifluoropropene;

1,1,3,3 tetrafluoropropane;

1,1,1,2,3 pentafluoropropane;

1,1,2,3,3 pentafluoropropane;

1,1,1,3,3 pentafluoropropane;

1,1,1,2,2 pentafluoropropane;

1,1,1,2,2,3 hexafluoropropane;

1,1,1,2,3,3 hexafluoropropane;

1,1,1,3,3,3 hexafluoropropane;

propane;

butane;

isobutene;

isopentane;

pentane;

cyclopentane;

1, 1 difluoroethane;

1,2-difluoroethane;

difluoromethane;

1,1,1,2 tetrafluoroethane;

trans-1,3,3,3 tetrafluoropropene;

cis-1,3,3,3 tetrafluoropropene;

2,3,3,3 tetrafluoropropene;

1,1,2 trichloro-3,3,3 trifluoropropene;

trans-1,2 dichloroethylene;

cis-1,2 dichloroethylene;

1,1 dichloroethylene;

cis-1,1,1,4,4,4 hexafluorobutene;

trans-1,1,1,4,4,4 hexafluorobutene;

1,2-difluoroethene;

1,1,1,2 tetrafluoroethane;

1,1,2,2 tetrafluoroethane;

1,1 difluoroethene;

trans-1,2 difluoroethene;

cis-1,2 difluoroethene;

Z-1-chloro-2,3,3,3-tetrafluoropropene;

E-1-chloro-2,3,3,3-tetrafluoropropene;

E-1,1,1,4,4,5,5,5-octafluoropent-2-ene;

trifluoroiodomethane; and

1,2,2 trifluroroethene.

14. The method of claim 11, wherein the source of heat from the first refrigeration cycle is waste heat or heat that may otherwise be rejected or that would not have been recovered.

15. The method of claim 11, wherein the first refrigeration cycle is selected from a rooftop machine, a unitary rooftop machine, a chiller, a variable refrigerant flow (VRF) machine, and/or variable water flow (VWF) machine, a HVAC system or unit or equipment.

16. The method of claim 11, wherein the second refrigeration cycle is configured to heat the water using, as a boost, the source of heat from the first refrigeration cycle, where the water heated by the second refrigeration cycle is in the range of 160°

F. to 200°

F.

17. The method of claim 11, where one or both of the first refrigeration cycle and the second refrigeration cycle is an oil free system, where a compressor of the respective first refrigeration cycle and/or second refrigeration cycle does not employ oil.

18. The method of claim 11, wherein the second refrigeration cycle includes an oil free compressor, a condenser, an evaporator, and an expansion device between the outlet of the condenser and the inlet of the evaporator.

19. The method of claim 18, wherein the oil free compressor is an oil free centrifugal compressor.