Ultrasonic surgical drill, assembly and associated surgical method

• US 11,324,531 B2
• Filed: 04/18/2019
• Issued: 05/10/2022
• Est. Priority Date: 04/20/2018
• Status: Active Grant

• Current Assignee: Misonix OPCO LLC
• Original Assignee: Misonix Incorporated (Smith & Nephew PLC)
• Inventors: Voic, Dan, Mikus, Paul
• Primary Examiner(s): Ramana, Anu
• Application Number:
  US16/388,512
• Publication Number:
  US 20190321066A1
• Time in Patent Office: 1,118 Days
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: A61B 17/1626 Control means; Display units
• CPC Class Codes: A61B 17/1637 Hollow drills or saws producing a curved cut, e.g. cylindrical A61B10/025, A61B17/1695 take precedence
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/00172 Pulse trains, bursts, intermittent continuous operation
• CPC Class Codes: A61B 2017/1651 for cooling
• CPC Class Codes: A61B 2017/22011 Combined types of vibration, e.g. ultrasonic and electrohydraulic
• CPC Class Codes: A61B 2017/320028 with reciprocating movements
• CPC Class Codes: A61B 2017/32007 with suction or vacuum means
• CPC Class Codes: A61B 2017/320078 Tissue manipulating surface
• CPC Class Codes: A61B 2017/320084 Irrigation sleeves
• CPC Class Codes: A61B 2017/320098 with transverse or torsional motion
• CPC Class Codes: A61B 2217/007 with irrigation system

Abstract

A medical drill assembly includes a probe connectable at a proximal end to an electromechanical transducer for generating mechanical vibration of an ultrasonic frequency. The probe has a shaft with a central lumen or channel, the shaft being formed at a distal end with a head having a tapered distal side. A source of pressurized liquid communicates with the lumen or channel of the probe, and a translatory or linear drive is operatively connected to the probe for applying a distally directed force to the probe. A controller is operatively connected to the translatory or linear drive for periodically at least reducing the magnitude of the distally directed force.

Claims

1. A medical drill assembly comprising:

a probe connectable at a proximal end to an electromechanical transducer for generating mechanical vibration of an ultrasonic frequency, said probe having a shaft with a central lumen or channel, said shaft being formed at a distal end with an enlarged head having a tapered distal side;

a source of pressurized liquid communicating with said lumen or channel;

a translatory or linear drive operatively connected to said probe for applying a distally directed force to said probe;

a controller operatively connected to said translatory or linear drive for periodically at least reducing the magnitude of said distally directed force; and

a rotary or oscillating drive operatively connected to said probe for applying a sector rotation to said probe, oscillating said probe about a longitudinal axis thereof through an angle in each angular direction, clockwise and counterclockwise, from a rest position.

2. The medical drill assembly defined in claim 1 wherein said distal side of said head is provided with at least one port or opening communicating with said lumen or channel.

3. The medical drill assembly defined in claim 2 wherein said distal side of said head is formed with a plurality of force-concentrating formations.

4. The medical drill assembly defined in claim 3 wherein said force-concentrating formations are taken from the groups comprising knurls, beads, and teeth.

5. The medical drill assembly defined in claim 3 wherein said distal side of said head is covered throughout with said force-concentrating formations.

6. The medical drill assembly defined in claim 2 wherein said at least one port or opening is centrally located in said distal side of said head.

7. The medical drill assembly defined in claim 2 wherein said at least one port or opening is one of a plurality or ports or openings in said distal side of said head, all of said ports or openings communicating with said lumen or channel.

8. The medical drill assembly defined in claim 1 wherein said controller is operatively connected to said electromechanical transducer for energizing same with an electrical waveform having said ultrasonic frequency and for pulsing said frequency so that the mechanical vibration is periodically interrupted for a predetermined period of time.

9. The medical drill assembly defined in claim 8 wherein the reducing of the magnitude of said distally directed force has a predetermined frequency or periodicity, the pulsing of said frequency has a pulsation frequency or rate that is greater than said predetermined frequency or periodicity.

10. The medical drill assembly defined in claim 1 wherein said rotary or oscillating drive rotates said probe in alternating angular directions about a longitudinal axis of said probe.

11. The medical drill assembly defined in claim 1 wherein said translatory or linear drive is reversible, said controller being operatively connected to said translatory or linear drive to periodically reverse said translatory or linear drive, thereby reducing the magnitude of said distally directed force to zero for intervals of time.

12. The medical drill assembly defined in claim 1 wherein said head has an axially symmetric geometric form.

13. The medical drill assembly defined in claim 1 wherein said head has a geometric shape selected from the group consisting of conical, frusto-conical, convex, and concave.

14. A surgical method comprising:

providing an ultrasonic probe having a shaft with a central lumen or channel, said shaft being formed at a distal end with an enlarged head having a tapered distal side, said lumen or channel terminating in a port or opening at an outer surface of said head;

connecting said probe at a proximal end to a source of ultrasonic vibratory energy;

connecting said lumen or channel to a source of pressurized liquid;

coupling said probe to a mechanical drive;

placing said distal side against a surface of a bone;

while said distal side is in contact with said bone surface, operating said transducer to vibrate said head and said distal side at an ultrasonic frequency;

while said distal side is in contact with said surface of said bone and while operating said transducer, actuating said drive to exert a force on said probe tending to push said probe into said bone;

while said distal side is in contact with said surface of said bone and while operating said transducer, conducting liquid through said lumen or channel to said port or opening;

while said distal side is in contact with said surface of said bone and while said liquid is being conducted through said lumen or channel to said port or opening, periodically interrupting the actuating of said drive so as to reduce said force; and

continuing to operate said transducer to vibrate said head while the actuating of said drive is interrupted.

15. The method defined in claim 14 wherein the periodic interrupting of actuating said drive includes reversing said drive temporarily.

16. The method defined in claim 14 wherein said head is provided with a conical outer surface, said lumen or channel having a plurality branches extending to respective ports or openings in said conical surface, the conducting of liquid through said port or channel including conducting said liquid through said branches to the respective ports or openings.