Gas sensor with a configurable heating element, and methods exploiting the configurability

• US 11,402,347 B2
• Filed: 04/04/2019
• Issued: 08/02/2022
• Est. Priority Date: 04/05/2018
• Status: Active Grant

• Current Assignee: Alpha M.O.S.
• Original Assignee: Alpha M.O.S.
• Inventors: Shim, Chang Hyun, Pelletier, Sebastien
• Primary Examiner(s): Schmitt, Benjamin R
• Application Number:
  US16/375,173
• Publication Number:
  US 20190310216A1
• Time in Patent Office: 1,216 Days
• CPC Class Codes: G01N 27/123 for controlling the temperature temperature control per se G05D23/00
• CPC Class Codes: G01N 27/125 Composition of the body, e.g. the composition of its sensitive layer
• CPC Class Codes: H05B 2203/003 using serpentine layout
• CPC Class Codes: H05B 2203/037 Heaters with zones of different power density
• CPC Class Codes: H05B 3/20 Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater H05B3/62, H05B3/68, H05B3/78, H05B3/84 take precedence

Abstract

In a gas sensor having a gas-sensitive layer and a heating element to heat the gas-sensitive layer, the heating element comprises a heater track having first and second outer electric terminals and at least one inner electric terminal located between the outer electric terminals. The gas sensor includes a control unit configured to control the electric potentials that are applied to the electric terminals during use, and the control unit is configured to be capable of varying the set of electric potentials applied to the electric terminals. In certain applications the control unit may select the terminals to which power is applied, in order to assure the gas-sensitive layer is heated to a specified temperature. In certain applications the gas sensor has multiple measurement electrodes and the control unit selects the set of electric potentials so that different temperatures are attained at locations where different measurement electrodes are located.

Claims

1. A gas sensor, comprising:

a gas-sensitive layer; and

a heating element to heat the gas-sensitive layer, the heating element comprising a heater track having first and second outer electric terminals and having at least one inner electric terminal located between the first and second outer electric terminals;

wherein;

the heating element is configurable in terms of a pattern of temperatures produced along the heater track, being designed to produce different profiles along the heater track upon application of respective different patterns of electric potentials to the at least one inner electric terminal and the first and second outer electric terminals; and

a control unit is provided to control which of the different patterns of electric potentials is applied to the at least one inner electric terminal and the first and second outer electric terminals of the heater track during use, the different patterns of electrical potentials being defined by respective different control profiles applied by the control unit.

2. The gas sensor according to claim 1, wherein:

the control unit is configured to select a pattern of electric potentials for application to the at least one inner electric terminal and the first and second outer electric terminals of the heater track which, when applied, heat the gas-sensitive layer to a predetermined target temperature.

3. A The gas sensor according to claim 2, wherein the control unit is configured:

to select, from among the at least one inner electric terminal and the first and second outer electric terminals, a pair of terminals between which to apply power, and

to select, as said pair of terminals, two terminals which, when power is applied therebetween, heat the gas-sensitive layer to a temperature having a deviation from the predetermined target temperature which is the smallest out of deviations produced when power is applied between different possible pairs of terminals.

4. The gas sensor according to claim 3, wherein the control unit is configured to select said pair of terminals dependent on test data, said test data comprising information indicative of a temperature that is reached by the gas-sensitive layer when power is applied between two candidate terminals chosen from among the first and second outer electric terminals and the at least one inner electric terminals.

5. The gas sensor according to claim 1, wherein the control unit is configured to select a pattern of electric potentials which, when applied to the at least one inner electric terminal and the first and second outer electric terminals of the heater track, produce a temperature profile along the heater track, said temperature profile comprising regions at different temperatures.

6. The gas sensor according to claim 5, comprising plural measurement electrodes to measure an electrical characteristic of the gas-sensitive layer at different locations,

wherein the control unit is configured to select a pattern of potentials which, when applied to the at least one inner electric terminal and the first and second outer electric terminals of the heater track, produce a temperature profile having different-temperature regions coinciding, respectively, with said different locations where the plural measurement electrodes take measurements.

7. A The gas sensor according to claim 6, wherein:

the heater track has a meandering shape comprising plural bends and the at least one inner electric terminal is located on an outer side of the plural bends in the heater track; and

plural measurement electrodes are disposed inside bends of the heater track.

8. The gas sensor according to claim 1, comprising plural measurement electrodes to measure an electrical characteristic of the gas-sensitive layer at different locations,

wherein the control unit is configured to select a pattern of potentials which, when applied to the at least one inner electric terminal and the first and second outer electric terminals of the heater track, produce a temperature profile having regions at the same temperature coinciding, respectively, with said different locations where the plural measurement electrodes take measurements.

9. The gas sensor according to claim 8, and comprising a biasing unit configured to apply bias voltages to the plural measurement electrodes,

wherein the biasing unit is configured to apply different bias voltages to measurement electrodes taking measurements in regions at the same temperature.

10. The gas sensor according to claim 1, wherein the control unit is configured to clean a selected part of a length of the heater track by applying power between an inner electric terminal of the heater track and another electric terminal of the heater track, the selected part of the length of the heater track being the part between the inner electric terminal and the other electric terminal.

11. The gas sensor according to claim 1, wherein the control unit is driven by a set of control inputs, the set of control inputs being configured to determine voltages produced at a set of control outputs of the control unit;

wherein the set of control inputs specify values for voltage control outputs and durations during which the voltages are produced at the set of control outputs.

12. A method of calibrating a gas sensor comprising a gas-sensitive layer, a heating element to heat the gas-sensitive layer, the heating element comprising a heater track having first and second outer electric terminals and at least one inner electric terminal located between the first and second outer electric terminals, and the heating element being configurable in terms of a pattern of temperatures produced along the heater track, the heating element further being designed to produce different temperature profiles along the heater track profiles along the heater track upon application of respective different patterns of electric potentials to the at least one inner electric terminal and the first and second outer electric terminals, and a control unit to control which of the different patterns of electric potentials is applied to the at least one inner electrical terminal and the first and second outer electric terminals of the heater track during use, the different patterns of electric potentials being defined by respective different control profiles by the control unit, the method comprising:

applying power between a pair of candidate electric terminals selected among the at least one inner electric terminal and the first and second outer electric terminals of the heater track;

determining the temperature attained by the gas-sensitive layer when power is applied between the candidate electric terminals;

comparing the determined temperature with a predetermined target temperature; and

calibrating the control unit, based on a result of the comparing, to select a pair of terminals between which to apply power to heat the gas-sensitive layer to the predetermined target temperature.

13. The method according to claim 12, wherein the control unit further comprises a memory for storing different control profiles, the method further comprising the step of:

storing the different control profiles in the memory of the control unit.

14. A method of operating a gas sensor comprising a gas-sensitive layer, a heating element to heat the gas-sensitive layer, the heating element comprising a heater track having first and second outer electric terminals and at least one inner electric terminal located between the first and second outer electric terminals and the heating element being configurable in terms of a pattern of temperatures produced along the heater track, the heating element further being designed to produce different temperature profiles along the heater track profiles along the heater track upon application of respective different patterns of electric potentials to the at least one inner electric terminal and the first and second outer electric terminals, a control unit to control which of the different patterns of electric potentials is applied to the at least one inner electric terminal and the first and second outer electric terminals of the heater track during use, the different patterns of electric potentials being defined by respective different control profiles applied by the control unit, and plural measurement electrodes disposed at different locations relative to electric terminals of the heater track, the method comprising:

controlling, by the control unit, in accordance with a respective control profile, which of said different patterns of electric potentials is applied to the at least one inner electric terminal and the first and second outer electric terminals of the heater track, to produce along the heater track a temperature profile heating different ones of said plural measurement electrodes to different temperatures; and

determining electrical characteristics of the gas-sensitive layer at said different temperatures by measuring a set of signals produced by said different ones of the plural measurement electrodes during heating of the plural measurement electrodes by said temperature profile.