Drain pump for a spray-cooled metallurgical furnace

• US 11,656,028 B2
• Filed: 10/11/2019
• Issued: 05/23/2023
• Est. Priority Date: 10/29/2018
• Status: Active Grant

• Current Assignee: Systems Spray-Cooled Incorporated
• Original Assignee: Systems Spray-Cooled Incorporated
• Inventors: Ferguson, Scott A., Ward, Troy D.
• Primary Examiner(s): Kastler, Scott R
• Application Number:
  US16/600,160
• Publication Number:
  US 20200132373A1
• Time in Patent Office: 1,320 Days
• CPC Class Codes: F27B 3/24 Cooling arrangements
• CPC Class Codes: F27D 1/02 Crowns; Roofs
• CPC Class Codes: F27D 1/12 incorporating cooling arrangements constructions of tube assemblies in general F28
• CPC Class Codes: F27D 1/1816 Removable covers specially adapted for arc furnaces
• CPC Class Codes: F27D 11/08 Heating by electric discharge, e.g. arc discharge
• CPC Class Codes: F27D 2003/165 the fluid being a fuel
• CPC Class Codes: F27D 2009/0016 Water-spray
• CPC Class Codes: F27D 2009/0067 Cooling element inlet and outlet tubes
• CPC Class Codes: Y02P 10/20 Recycling

Abstract

An apparatus is disclosed for a spray-cooled roof of a tilting metallurgical furnace having a drain pump. The spray-cooled roof has a hollow metal roof section. The hollow metal roof section has an outer metal covering member, an inner metal base member spaced from and opposite the outer metal covering member, an enclosed space disposed between the outer metal covering member and the inner metal base member, and a spray-cooled system disposed in the enclosed space. An evacuation drain is fluidly coupled to the enclosed space and a pump is integrated into the spray-cooled roof and coupled to the evacuation drain.

Claims

1. A spray-cooled roof for a metallurgical furnace, the spray-cooled roof comprising:

a hollow metal roof section, the hollow metal roof section comprising;

an outer metal cover;

an inner metal plate spaced from and opposite the outer metal covering member, the inner metal plate configured to face an interior of a metallurgical furnace;

an enclosed space disposed between the outer metal cover and the inner metal plate; and

a spray-cooled system disposed in the enclosed space wherein the spray-cooled system comprises;

a coolant supply header conduit attached to fluid outlets;

an evacuation drain fluidly coupled to the enclosed space; and

a venturi pump disposed above the inner metal plate and integrated into the spray-cooled roof, the venturi pump coupled to the evacuation drain, wherein the venturi pump comprises;

a motive inlet fluidly coupled to the coolant supply header.

2. The spray-cooled roof of claim 1, wherein the enclosed space comprises:

an outer liquid drain opening located at a lowermost portion of the enclosed space, the outer liquid drain opening coupled to the evacuation drain.

3. The spray-cooled roof of claim 2, wherein the venturi pump further comprises:

an inlet coupled to the evacuation drain; and

a discharge outlet.

4. The spray-cooled roof of claim 1, wherein the motive inlet is disposed outside the enclosed space.

5. The spray-cooled roof of claim 1, wherein the venturi pump is disposed inside the enclosed space.

6. The spray-cooled roof of claim 1, wherein the venturi pump is disposed within the enclosed space.

7. The spray-cooled roof of claim 1, wherein the venturi pump is coupled to the outer metal covering member outside of the enclosed space.

8. A metallurgical furnace, comprising:

a body comprising;

a hearth lined with refractory brick; and

a sidewall disposed on top of the hearth, the sidewall having a top;

a spray-cooled roof moveably disposed on the top of the sidewall, the spray-cooled roof comprising;

an outer metal cover;

an inner metal plate spaced from and opposite the outer metal covering member, the inner metal plate configured to face an interior of a metallurgical furnace;

an enclosed space disposed between the outer metal cover and the inner metal plate; and

a spray-cooled system disposed in the enclosed space wherein the spray-cooled system comprises;

a coolant supply header conduit attached to fluid outlets;

an evacuation drain fluidly coupled to the enclosed space; and

a venturi pump disposed above the inner metal plate and integrated into the spray-cooled roof, the venturi pump coupled to the evacuation drain, wherein the venturi pump comprises;

a motive inlet fluidly coupled to the coolant supply header.

9. The metallurgical furnace of claim 8 wherein the enclosed space further comprises:

at least one outer liquid drain opening being located at a lowermost portion of the enclosed space for spent coolant evacuation and coupled to the evacuation drain.

10. The metallurgical furnace of claim 9 wherein the venturi pump further comprises:

an inlet coupled to the evacuation drain; and

a discharge outlet.

11. The metallurgical furnace of claim 8 wherein the motive inlet is coupled through the outer metal covering member.

12. The metallurgical furnace of claim 10 wherein the discharge outlet is coupled through the outer metal covering member.

13. The metallurgical furnace of claim 8 wherein the venturi pump is disposed within the enclosed space.

14. The metallurgical furnace of claim 8 wherein the venturi pump is disposed on the outer metal covering member outside the enclosed space.

15. A method for removing spent coolant from within a spray-cooled roof of a metallurgical furnace, the method comprising:

coupling a motive source of a venturi pump directly to a spray-coolant header disposed inside the spray-cooled roof;

directing spent coolant from inside the spray-cooled roof to a peripheral drain; and

pumping the spent coolant from the peripheral drain with the venturi pump coupled to an exterior of or disposed in the spray-cooled roof, wherein the spent coolant is pumped to a collection system external to the metallurgical furnace.

16. The method of claim 15, wherein the venturi pump is disposed on top of the spray-cooled roof.

17. The method of claim 15, wherein the venturi pump is disposed in an interior portion of the spray-cooled roof.

18. The method of claim 17 further comprising:

spray-cooling the venturi pump with the spray-coolant prior to the spray-coolant entering the peripheral drain.

19. The method of claim 17 further comprising:

running the motive line to the venturi pump through an exterior of the roof.