Stent delivery catheter and method of use

• US 20010037126A1
• Filed: 06/19/2001
• Published: 11/01/2001
• Est. Priority Date: 11/15/1999
• Status: Active Grant

• Current Assignee: Kent C.B. Stalker, Paul F. Muller, Richard S. Stack, Udayan G. Patel, William J. Boyle
• Original Assignee: Kent C.B. Stalker, Paul F. Muller, Richard S. Stack, Udayan G. Patel, William J. Boyle
• Inventors: Boyle, William J., Stack, Richard S., Muller, Paul F., Patel, Udayan G., Stalker, Kent C.B.
• Granted Patent: US 6,833,002 B2
• Time in Patent Office: Days
• US Class Current: 606/191
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod

Abstract

A deformable sheath is attached to a catheter and introduced intravascularly to be expanded against an arterial wall and entrap plaque therebetween. A stent is subsequently deployed within the expanded sheath and the sheath is then withdrawn from within the vasculature to leave the stent expanded against the arterial wall with the plaque entrapped therebetween.

Claims

1. An assembly for trapping arterial plaque against a vascular wall, comprising:

a radially outwardly deformable, tubular sheath having a proximal end and a distal end, said sheath to be introduced intravascularly and expanded against the vascular wall to trap the plaque therebetween.

2. The assembly of

claim 1

, further comprising:

a flexible elongated tubular member with an inner lumen extending therethrough from a proximal end of the tubular member to a distal end of the tubular member that is attached to the proximal end of the sheath.

3. The assembly of

claim 2

, wherein the tubular member is a catheter.

4. The assembly of

claim 3

, wherein the sheath is an integral part of the distal end of the catheter.

5. The assembly of

claim 2

, wherein the tubular member has a plurality of perforations formed near the distal end to allow fluid communication therethrough between the outside of the tubular member and the inner lumen.

6. The assembly of

claim 1

, wherein the sheath is comprised of a material selected from the group of materials consisting of polymers, cross-linked materials, and composites.

7. The assembly of

claim 6

, wherein the sheath material has a yield strength of between 50 psi and 300 psi.

8. The assembly of

claim 7

, wherein the sheath material has a break point tensile strength of over 2000 psi.

9. The assembly of

claim 1

, further comprising:

a radially outwardly deformable, tubular member disposed within the sheath between the distal end and the proximal end of the sheath to be expanded together with the sheath against the vascular wall.

10. The assembly of

claim 9

, wherein the deformable member is comprised of a material selected from the group of materials consisting of metals and thermoplastics.

11. The assembly of

claim 9

, wherein the deformable member is a wire mesh.

12. The assembly of

claim 9

, wherein the deformable member is a stent.

13. The assembly of

claim 9

, wherein the deformable member is a wire coil.

14. The assembly of

claim 9

, further comprising:

a flexible, elongated tubular member having an inner lumen extending therethrough from a proximal end of the tubular member to a distal end of the tubular member attached to the proximal end of the sheath to introduce the sheath with the deformable member intravascularly.

15. The assembly of

claim 14

, wherein the tubular member is a catheter.

16. The assembly of

claim 15

, wherein the sheath is an integral part of the distal end of the catheter.

17. The assembly of

claim 14

, wherein the tubular member has perforations formed near the distal end to allow fluid communication therethrough between the outside of the tubular member and the inner lumen.

18. The assembly of

claim 9

, wherein the sheath is comprised of a material selected from the group of materials consisting of polymers, cross-linked materials, and composites.

21. The assembly of

claim 9

, wherein the deformable member is formed from a radiopaque material.

22. The assembly of

claim 9

, wherein the deformable member is formed from a shape memory alloy having a compressed state for placing within the unexpanded sheath and an expanded state for anchoring the sheath against the vascular wall, and exhibiting a radially outward expansive force when in the compressed state.

23. The assembly of

claim 22

, wherein the resistance to elastic deformation of the sheath is greater than the expansive force exhibited by the deformable member.

24. The assembly of

claim 23

, wherein the resistance to elastic deformation of the sheath is between 1 percent to 5 percent greater than the expansive force exhibited by the deformable member.

25. The assembly of

claim 14

, further comprising:

a catheter disposed within the lumen of the tubular member with a balloon portion of the catheter lying within the deformable member to expand the deformable member together with the sheath against the vascular wall.

26. The assembly of

claim 9

, wherein the deformable member is embedded within the sheath.

27. The assembly of

claim 26

, wherein the deformable member is a wire coil.

28. The assembly of

claim 26

, wherein the deformable member is a stent.

55. The assembly of

claim 14

, further comprising:

an outer sheath disposed over the tubular member to receive the sheath therein.

19. The assembly of

claim 19

, wherein the sheath material has a yield strength of between 50 psi and 300 psi.

20. The assembly of

claim 19

, wherein the sheath material has a break point tensile strength of over 2000 psi.

29. A method for entrapping plaque particles against a vascular wall at a predetermined intravascular site, comprising the steps of:

providing a radially outwardly deformable, tubular sheath having a proximal end and a distal end;

providing an intravascular deployment catheter having a proximal end, a distal end, and a lumen extending therebetween;

attaching the sheath proximal end to the deployment catheter distal end;

introducing the deployment catheter into the vasculature;

advancing the deployment catheter through the vasculature to position the sheath at the intravascular site; and

expanding the sheath against the vascular wall at the intravascular site to trap the plaque therebetween.

30. The method of

claim 29

, wherein the sheath is formed as a unitary part of a distal tip of the deployment catheter.

31. The method of

claim 29

, wherein the step of providing an intravascular deployment catheter comprises providing an intravascular deployment catheter having a plurality perforations formed near the distal end of the deployment catheter to allow fluid communication between the outside of the deployment catheter and the deployment catheter lumen.

32. The method of

claim 29

, wherein the sheath is comprised of a material selected from the group of materials consisting of polymers, cross-linked materials, and composites.

33. The device of

claim 32

, wherein the sheath material has a yield strength of between 50 psi and 300 psi.

34. The method of

claim 33

, wherein the sheath material has a break point tensile strength of over 2000 psi.

35. The method of

claim 29

, comprising, prior to the step of introducing the deployment catheter, the farther steps of:

providing a radially outwardly deformable, tubular member;

disposing the deformable member within the sheath; and

wherein

the step of expanding the sheath comprises expanding the deformable member along with the sheath, the sheath contacting the vascular wall and the deformable member contacting the sheath.

36. The method of

claim 35

, wherein the deformable member is a wire mesh.

37. The method of

claim 35

, wherein the deformable member is a stent.

38. The method of

claim 35

, wherein the deformable member is a wire coil.

39. The method of

claim 35

, wherein the deformable member is formed from a shape memory alloy having a compressed state for placing within the unexpanded sheath and an expanded state for anchoring the sheath against the vascular wall, and exhibiting a radially outward expansive force when in the compressed state.

40. The method of

claim 39

, wherein the resistance to elastic deformation of the sheath is greater than the expansive force exhibited by the deformable member.

41. The method of

claim 40

, wherein the resistance to elastic deformation of the sheath is between 1 percent to 5 percent greater than the expansive force exhibited by the deformable member.

42. The method of

claim 35

, wherein the deformable member is formed from a radiopaque material.

43. The method of

claim 35

, wherein the deformable member is embedded within the sheath.

44. The method of

claim 43

, wherein the deformable member is a wire stent.

45. The method of

claim 43

, wherein the deformable member is a wire coil.

46. The method of

claim 29

, comprising, following the step of expanding the sheath, the further steps of:

providing a delivery catheter having a proximal end and a distal end and a lumen extending therebetween;

providing a self-expanding intravascular device having a proximal end and a distal end and further having a compressed state and an expanded state;

placing the intravascular device in its compressed state within the delivery catheter distal end;

introducing the delivery catheter into the lumen of the deployment catheter;

advancing the delivery catheter through the lumen of the deployment catheter to position the distal end of the delivery catheter adjacent the distal end of the sheath;

partially retracting the delivery catheter to allow the distal end of the intravascular device to expand against the vessel wall at a location distal of the plaque at the intravascular site;

withdrawing the sheath proximally from the intravascular site to expose the distal end of the delivery catheter;

retracting the delivery catheter to allow the entire intravascular device to expand against the vessel wall at the intravascular site and trap the plaque therebetween;

withdrawing the delivery catheter from within the intravascular catheter; and

withdrawing the intravascular catheter and the sheath from within the vasculature.

47. The method of

claim 46

, wherein:

the step of providing a delivery catheter further comprises providing a pusher rod disposed within the delivery catheter lumen to contact the proximal end of the intravascular device; and

the steps of advancing the intravascular device out of the delivery catheter comprise withdrawing the delivery catheter proximally along the pusher rod to expose the intravascular device and thereby allow it to assume its expanded state.

48. The method of

claim 46

, wherein the intravascular device is a stent.

49. The method of

claim 48

, wherein the stent is formed with a plurality of apertures, each aperture being no larger than 200 microns across when the stent is in the expanded state.

50. The method of

claim 46

, wherein the intravascular device is a wire mesh.

51. The method of

claim 50

, wherein the wire mesh is formed with a plurality apertures, each aperture being no larger than 200 microns across when the wire mesh is in the expanded state.

52. The method of

claim 46

, wherein:

the step of expanding the sheath against the vascular wall comprises partially expanding the sheath; and

comprising, after the step of withdrawing the delivery catheter, the further steps of;

providing a balloon catheter;

inserting the balloon catheter into the lumen of the deployment catheter;

advancing the balloon catheter to position the balloon within the intravascular device;

inflating the stent to further expand the intravascular device against the vessel wall and entrap the plaque therebetween; and

withdrawing the balloon catheter from the deployment catheter lumen.

53. The method of

claim 46

, wherein the step of providing a delivery catheter comprises providing a delivery catheter with perforations formed near the distal end of the delivery catheter to allow fluid communication between the outside of the delivery catheter and the delivery catheter lumen.

54. An assembly for trapping arterial plaque against a vascular wall, comprising:

a deployment catheter having a proximal end, a distal end, and an inner lumen extending therebetween;

a radially outwardly, deformable, tubular sheath to be introduced intravascularly and expanded against the vascular wall to entrap the plaque therebetween, the sheath having a proximal end attached to the deployment catheter distal end, and a distal end;

a delivery catheter being axially movably disposed within the deployment catheter lumen and having a distal end and an inner lumen;

a self-expanding intravascular device disposed within the delivery catheter lumen adjacent the delivery catheter distal end;

an outer sheath disposed over the deployment catheter to receive the deformable sheath therein; and

a pusher rod axially movably disposed within the delivery catheter lumen proximal of the intravascular device.