Electrodialysis membrane and gasket stack system
First Claim
1. A membrane cell stack for purification of liquid mixtures having contaminants dispersed therein, and for deionization of liquid mixtures by passage through the membrane cell stack, the liquid mixtures including concentrate liquids and/or dilute liquids, said membrane cell stack comprising:
- an electrodialysis cell stack including a plurality of disparate layers being stacked together, said electrodialysis cell stack having a first end and a second end, said plurality of disparate layers being disposed contiguous and having a first outer layer at said first end, and a second outer layer at said second end;
a support frame having a first outer end proximate said first end of said cell stack, and having a second outer end proximate said second end, with said plurality of disparate layers interdisposed therebetween said first outer end and said second outer end;
at least two electrodialysis gaskets including a first electrodialysis gasket being positioned at said first outer end, and a second electrodialysis gasket being positioned at said second outer end;
a cathode electrode plate being positioned proximate and interior of said first electrodialysis gasket being positioned at said first outer end;
at least one anode electrode plate being positioned proximate and interior of said second electrodialysis gasket being positioned at said second outer layer;
at least two membrane gaskets including a first membrane gasket being positioned proximate and interior of said cathode electrode plate, and a second membrane gasket being positioned proximate and interior of said anode electrode plate, said first membrane gasket and said second membrane gasket having a central opening therethrough and having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
said plurality of disparate layers including;
an anion membrane having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
at least one electrodialysis membrane gasket having a central opening therethrough and having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
at least one turbulence promoter layer being sized to fit proximate said opening within said at least one electrodialysis membrane gasket and having a plurality of holes through each opposed end for passage of liquid mixtures therethrough; and
a cation membrane having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
whereby said plurality of disparate layers being repeated in series, the liquid mixtures being passed through said plurality of holes in respective disparate layers of said electrodialysis cell stack; and
connecting means for connection of said plurality of disparate layers within said support frame;
whereby said electrodialysis cell stack including said plurality of disparate layers being repeated as required for purification and deionization of the liquid mixtures being passed therethrough.
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Accused Products
Abstract
An apparatus and system of operation of an electrodialysis membrane and gasket stack for separation of components in liquid mixtures is disclosed. The system of operation for purification and deionizing liquids includes an operation of pretreatment by filtration for removal of inorganic contaminants, includes an operation of adsorption for removing organic contaminants by activated carbon adsorption, and includes an operation of deionizing for removing ions from the effluent liquids. The deionizing operation includes an apparatus having an electrodialysis stack of a plurality of ion exchange membranes and separating gaskets for selectively removing contaminant ions. The electrodialysis stack of ion exchange membranes and separating gaskets provides continuous operations for purifying ethylene glycol and glycol/water mixtures, for continuous desalinating of water, and/or for continuous deionizing of water to generate ultra-pure water or other purified liquid mixtures. The combination of treatment operations and the deionizing operation provides a continuous operating system with minimized down-time and improved efficiencies over prior methods for purification of liquid mixtures.
32 Citations
19 Claims
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1. A membrane cell stack for purification of liquid mixtures having contaminants dispersed therein, and for deionization of liquid mixtures by passage through the membrane cell stack, the liquid mixtures including concentrate liquids and/or dilute liquids, said membrane cell stack comprising:
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an electrodialysis cell stack including a plurality of disparate layers being stacked together, said electrodialysis cell stack having a first end and a second end, said plurality of disparate layers being disposed contiguous and having a first outer layer at said first end, and a second outer layer at said second end;
a support frame having a first outer end proximate said first end of said cell stack, and having a second outer end proximate said second end, with said plurality of disparate layers interdisposed therebetween said first outer end and said second outer end;
at least two electrodialysis gaskets including a first electrodialysis gasket being positioned at said first outer end, and a second electrodialysis gasket being positioned at said second outer end;
a cathode electrode plate being positioned proximate and interior of said first electrodialysis gasket being positioned at said first outer end;
at least one anode electrode plate being positioned proximate and interior of said second electrodialysis gasket being positioned at said second outer layer;
at least two membrane gaskets including a first membrane gasket being positioned proximate and interior of said cathode electrode plate, and a second membrane gasket being positioned proximate and interior of said anode electrode plate, said first membrane gasket and said second membrane gasket having a central opening therethrough and having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
said plurality of disparate layers including;
an anion membrane having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
at least one electrodialysis membrane gasket having a central opening therethrough and having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
at least one turbulence promoter layer being sized to fit proximate said opening within said at least one electrodialysis membrane gasket and having a plurality of holes through each opposed end for passage of liquid mixtures therethrough; and
a cation membrane having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
whereby said plurality of disparate layers being repeated in series, the liquid mixtures being passed through said plurality of holes in respective disparate layers of said electrodialysis cell stack; and
connecting means for connection of said plurality of disparate layers within said support frame;
whereby said electrodialysis cell stack including said plurality of disparate layers being repeated as required for purification and deionization of the liquid mixtures being passed therethrough. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A membrane cell stack for purification of liquid mixtures having contaminants dispersed therein in concentrate liquids and/or in dilute liquids, and for deionization of liquid mixtures by passage through said membrane cell stack comprising:
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an electrodialysis cell stack including a plurality of disparate layers being stacked together, said electrodialysis cell stack having a first end and a second end, said plurality of disparate layers being disposed contiguous and having a first outer layer at said first end, and a second outer layer at said second end;
a support frame having a first outer end proximate said first end of said cell stack, and having a second outer end proximate said second end, with said plurality of disparate layers interdisposed therebetween said first outer end and said second outer end;
at least two electrodialysis gaskets including a first electrodialysis gasket being positioned at said first outer end, and a second electrodialysis gasket being positioned at said second outer end;
a cathode electrode plate being positioned proximate and interior of said first electrodialysis gasket being positioned at said first outer end;
at least one anode electrode plate being positioned proximate and interior of said second electrodialysis gasket being positioned at said second outer layer;
at least two membrane gaskets including a first membrane gasket being positioned proximate and interior of said cathode electrode plate, and a second membrane gasket being positioned proximate and interior of said anode electrode plate, said first membrane gasket and said second membrane gasket having a central opening therethrough and having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
said plurality of disparate layers including;
an anion membrane having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
a first electrodialysis membrane gasket having a central opening therethrough and having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
a first turbulence promoter layer being sized to fit proximate said opening within said first electrodialysis membrane gasket;
a cation membrane having a plurality of holes through each opposed end for passage of liquid mixtures therethrough;
a second electrodialysis membrane gasket having an opening therethrough and having a plurality of holes through each opposed end for passage of liquid mixtures therethrough; and
a second turbulence promoter layer being sized to fit proximate said opening within said second electrodialysis membrane gasket;
whereby said plurality of disparate layers being repeated in series, the liquid mixtures being passed through said electrodialysis cell stack;
connecting means for connection of said plurality of disparate layers within said support frame; and
a voltage being supplied by a voltage supply means, said voltage being applied as a voltage differential between said cathode electrode plate and said anode electrode plate;
whereby said electrodialysis cell stack including said plurality of disparate layers being repeated as required for purification and deionization of the liquid mixtures being passed therethrough. - View Dependent Claims (12, 13, 14, 15, 16, 17)
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18. A system for electrodialysis treatment of liquid mixtures including concentrate liquids and/or dilute liquids comprising the operations of:
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providing a pretreating operation for filtration of inorganic contaminants and organic contaminants, said pretreatment operation generating a filtrate effluent;
providing an adsorbing operation for adsorbing organic contaminants from said filtrate effluent utilizing activated carbon adsorption, said adsorbing operation generating a liquid fraction; and
providing a deionizing operation for continuous purifying of said liquid fraction from said adsorbing operation, including utilizing an electrodialysis stack having a plurality of membranes and separating gaskets, said deionizing operation selectively removing contaminant ions from said liquid fraction;
whereby said deionizing operation providing said electrodialysis stack having a plurality of ion exchange membranes providing continuous purifying of said liquid fractions of ethylene glycol and glycol/water mixtures, and providing continuous purifying of water, and/or continuous purifying ethylene glycol and/or glycol and water mixtures. - View Dependent Claims (19)
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Specification