Dielectric heating using inductive coupling

• US 20020003141A1
• Filed: 07/06/2000
• Published: 01/10/2002
• Est. Priority Date: 07/06/2000
• Status: Active Grant

• Current Assignee: Craftmark, Inc.
• Original Assignee: Heatwave Drying Systems Limited
• Inventors: Blaker, Glenn Craig, Enegren, Terry Albert
• Granted Patent: US 6,417,499 B2
• Time in Patent Office: Days
• US Class Current: 219/778
• CPC Class Codes: F26B 15/18 the objects or batches of materials being carried by endless belts
• CPC Class Codes: F26B 17/04 the belts being all horizontal or slightly inclined F26B17/08 takes precedence
• CPC Class Codes: F26B 3/343 in combination with convection
• CPC Class Codes: F26B 3/347 Electromagnetic heating, e.g. induction heating or heating using microwave energy
• CPC Class Codes: H05B 6/52 Feed lines
• CPC Class Codes: H05H 1/46 using applied electromagnetic fields, e.g. high frequency or microwave energy H05H1/26 takes precedence

Abstract

A method and apparatus for heating or drying material by applying radio frequency (RF) power to a material in a resonant cavity; wherein an RF power source is inductively coupled to a resonant cavity formed by distributed inductance in resonance with the applicator and material where the magnetic field established by the feed line(s) induces a voltage on the applicator permitting feed line voltages delivering said RF power to the cavity to be lower than those that would normally be encountered for equivalent RF heating using direct coupling.

Claims

1. A method for heating or drying material by applying radio frequency (RF) power to said material in a resonant cavity;

the improvement comprising inductive coupling an RF power source to said resonant cavity formed by distributed inductance in resonance with an applicator and said material by generating a magnetic field, said magnetic field inducing an RF voltage on said applicator thereby permitting feed line voltages delivering said RF power to said cavity to be lower than those that would normally be encountered for equivalent RF heating using direct coupling.

2. A method as defined in claim 1 wherein said generating a magnetic field comprises using said distributed inductance to form a conducting loop with said feed line(s) and generate said magnetic field.

3. A method as defined in claim 1 wherein said distributed inductance shapes electric field within said cavity to provide a uniform electric field intensity applied to said material.

4. A method as defined in claim 2 wherein said distributed inductance shapes electric field within said cavity to provide a uniform electric field intensity applied to said material.

5. An apparatus for heating or drying material by applying radio frequency (RF) power to said material in a resonant cavity;

the improvement comprising inductive coupling an RF power source to said resonant cavity, said resonant cavity being formed by a distributed inductance in resonance with the applicator and said material means for establishing a magnetic field that induces a RF voltage on the applicator thereby permitting feed line voltages delivering said RF power to said cavity to be lower than those that would normally be encountered for equivalent RF heating using direct coupling.

6. An apparatus as defined in claim 5 wherein said means for generating a magnetic field comprises a conducting loop formed by said distributed inductance and said at least one feed line.

7. An apparatus as defined in claim 5 wherein said distributed inductance is constructed to shape electric field within said cavity to provide a uniform electric field intensity to said material.

8. An apparatus as defined in claim 6 wherein said distributed inductance is constructed to shape electric field within said cavity to provide a uniform electric field intensity to said material.

9. A radio frequency heating system comprising a grounded conductive chamber, an applicator inside the chamber, means coupling said applicator to a source of radio frequency power, a distributed inductance means connecting said applicator to the adjacent sides of the chamber, and the resulting resonant cavity tuned to a specific radio frequency.

10. A radio frequency heating system as defined in claim 9 wherein said chamber comprises a grounded conductive box having a pair of oppose side wall and a bottom and a top wall, said applicator extending laterally of said box, between said side walls, and said distributed inductance means connecting said applicator to its adjacent of said side walls.

11. A radio frequency heating system as defined in claim 9 wherein said distributed inductance means comprises a pair of distributed inductance sections one of said distributed inductance sections connecting one side of said applicator to its adjacent chamber wall and another of said pair of distributed inductance sections connecting a side of said applicator remote from said one side to its adjacent chamber wall.

12. A radio frequency heating system as defined in claim 10 wherein said distributed inductance means comprises a pair of distributed inductance sections one of said distributed inductance sections connecting one side of said applicator to its adjacent chamber wall and another of said pair of distributed inductance sections connecting a side of said applicator remote from said one side to its adjacent chamber wall.

13. A radio frequency heating system as defined in claim 11 wherein each of said inductance sections has a first portion connected to its end of said applicator, a second portion connecting said first portion to a third portion which is connected to its adjacent chamber wall.

14. A radio frequency heating system as defined in claim 12 wherein each of said inductance sections has a first portion connected to its end of said applicator, a second portion connecting said first portion to a third portion which is connected to its adjacent chamber wall.

15. A radio frequency heating system as defined in claim 9 wherein said applicator is hollow and has perforations for hot air connecting a surface of said applicator facing said material to a hollow interior of said applicator.

16. A radio frequency heating system as defined in claim 10 wherein said applicator is hollow and has perforations for hot air connecting a surface of said applicator facing said material to a hollow interior of said applicator.

17. A radio frequency heating system as defined in claim 11 wherein said applicator is hollow and has perforations for hot air connecting a surface of said applicator facing said material to a hollow interior of said applicator.

18. A radio frequency heating system as defined in claim 12 wherein said applicator is hollow and has perforations for hot air connecting a surface of said applicator facing said material to a hollow interior of said applicator.

19. A radio frequency heating system as defined in claim 13 wherein said applicator is hollow and has perforations for hot air connecting a surface of said applicator facing said material to a hollow interior of said applicator.

20. A radio frequency heating system as defined in claim 14 wherein said applicator is hollow and has perforations for hot air connecting a surface of said applicator facing said material to a hollow interior of said applicator.

21. A flexible feed line for transmitting radio frequency power, said feed line comprising a plurality of wire bundles woven together to form a hollow cylindrical braid connector. having an outer surface, a solid area of more than 20% of the area of said surface being formed by said wires and an open area of less than 80% of said surface being by air, said air and wire areas being symmetrically uniformly positioned over said surface.

22. A flexible feed line as defined in claim 21 wherein each said bundle comprises between 3 and 10 wires in side by side relationship.

23. A flexible feed line as defined in claim 21 wherein said hollow cylindrical braid has an elliptical cross section.

24. A flexible feed line as defined in claim 22 wherein said hollow cylindrical braid has an elliptical cross section.