Display panel, display panel inspection method, and display panel manufacturing method
First Claim
1. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a thin film transistor and a pixel electrode electrically connected to said thin film transistor, said method comprising steps of:
- making said thin film transistor in an on state before forming said pixel electrode by patterning a conductive film;
measuring a value of electric current flowing in said conductive film; and
judging whether or not said thin film transistor is defective from said value, wherein said steps are performed to all of said plurality of pixels in order.
1 Assignment
0 Petitions
Accused Products
Abstract
A method of inspecting a display panel, which is capable of distinguishing between whether an EL panel is a good product or a defective product before sealing of the display panel, is provided. In a first method of inspection, a conductive film is patterned to forming pixel electrodes after measuring the electric current flowing in the conductive film and detecting defective pixels in accordance with the measured values. In a second method of inspection, all of the pixel electrodes are connected by an inspection conductive film, a value of electric current flowing in the inspection conductive film is measured, and the inspection conductive film is removed after detecting defective pixels in accordance with the measured values.
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Citations
93 Claims
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1. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a thin film transistor and a pixel electrode electrically connected to said thin film transistor, said method comprising steps of:
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making said thin film transistor in an on state before forming said pixel electrode by patterning a conductive film;
measuring a value of electric current flowing in said conductive film; and
judging whether or not said thin film transistor is defective from said value, wherein said steps are performed to all of said plurality of pixels in order. - View Dependent Claims (7, 13)
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2. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a wiring, a thin film transistor, and a pixel electrode, said method comprising steps of:
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making said thin film transistor in an on state by controlling an electric potential of said wiring before forming said pixel electrode by patterning a conductive film;
measuring a value of electric current flowing in said conductive film; and
judging whether or not said thin film transistor said wiring are defective from said value, wherein said steps are performed to all of said plurality of pixels in order. - View Dependent Claims (8, 14)
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3. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a switching thin film transistor, an EL driver thin film transistor, a source signal line, a gate signal line, a power source supply line, and a pixel electrode electrically connected to said EL driver thin film transistor, said method comprising steps of:
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making said switching thin film transistor in an on state by controlling an electric potential of said gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line, before forming said pixel electrode by patterning a conductive film;
measuring a value of electric current flowing in said conductive film; and
judging whether or not said switching thin film transistor, said EL driver thin film transistor, said source signal line, said gate signal line, said power source supply line are defective from said value, wherein said steps are performed to all of said plurality of pixels in order. - View Dependent Claims (9, 15)
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4. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a switching thin film transistor, an EL driver thin film transistor, a source signal line, a gate signal line, a power source supply line, and a pixel electrode connected to a drain region of said EL driver thin film transistor, said method comprising steps of:
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making said switching thin film transistor in an on state by controlling an electric potential of said gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line, before forming said pixel electrode by patterning a conductive film;
measuring a value of electric current flowing in said conductive film; and
judging whether or not said switching thin film transistor, said EL driver thin film transistor, said source signal line, said gate signal line, said power source supply line are defective from said value, wherein said steps are performed to all of said plurality of pixels in order. - View Dependent Claims (10, 16)
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5. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a first switching thin film transistor, a second switching thin film transistor, an EL driver thin film transistor, a source signal line, a first gate signal line, a second gate signal line, a power source supply line, and a pixel electrode electrically connected to said EL driver thin film transistor, said method comprising steps of:
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making said first switching thin film transistor in an on state by controlling an electric potential of said first gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line, before forming said pixel electrode by patterning a conductive film;
measuring a first value of electric current flowing in said conductive film;
making said second switching thin film transistor in an on state by controlling an electric potential of said second gate signal line and making said EL driver thin film transistor in an off state, before forming said pixel electrode by patterning a conductive film;
measuring a second value of electric current flowing in said conductive film;
judging whether or not said first switching thin film transistor, said second switching thin film transistor, said EL driver thin film transistor, said source signal line, said first gate signal line, said second gate signal line, and said power source supply line are defective from said first value and said second value, wherein said steps are performed to all of said plurality of pixels in order. - View Dependent Claims (11, 17, 25, 31, 37)
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6. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a first switching thin film transistor, a second switching thin film transistor, an EL driver thin film transistor, a source signal line, a first gate signal line, a second gate signal line, a power source supply line, and a pixel electrode connected to a drain region said EL driver thin film transistor, said method comprising steps of:
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making said first switching thin film transistor in an on state by controlling an electric potential of said first gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line, before forming said pixel electrode by patterning a conductive film;
measuring a first value of electric current flowing in said conductive film;
making said second switching thin film transistor in an on state by controlling an electric potential of said second gate signal line and making said EL driver thin film transistor in an off state, before forming said pixel electrode by patterning a conductive film;
measuring a second value of electric current flowing in said conductive film;
judging whether or not said first switching thin film transistor, said second switching thin film transistor, said EL driver thin film transistor, said source signal line, said first gate signal line, said second gate signal line, and said power source supply line are defective from said first value and said second value, wherein said steps are performed to all of said plurality of pixels in order. - View Dependent Claims (12, 18)
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19. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a thin film transistor and a pixel electrode electrically connected to said thin film transistor, said method comprising steps of:
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connecting all the pixel electrodes of said plurality of pixels electrically by an inspection conductive layer;
making said thin film transistor in an on state;
measuring a value of electric current flowing in said inspection conductive film;
judging whether or not said thin film transistor is defective from said value; and
removing said inspection conductive film after said judging is performed to all of said plurality of pixels in order.
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20. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a wiring. a thin film transistor and a pixel electrode electrically connected to said thin film transistor, said method comprising steps of:
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connecting all the pixel electrodes of said plurality of pixels electrically by an inspection conductive layer;
making said thin film transistor in an on state by controlling an electric potential of said wiring;
measuring a value of electric current flowing in said inspection conductive film;
judging whether or not said wiring and said thin film transistor is defective from said value; and
removing said inspection conductive film after said judging is performed to all of said plurality of pixels in order. - View Dependent Claims (26, 32, 38)
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21. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a switching thin film transistor, an EL driver thin film transistor, a source signal line, a gate signal line, a power source supply line, and a pixel electrode electrically connected to said EL driver thin film transistor, said method comprising steps of:
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connecting all the pixel electrodes of said plurality of pixels electrically by an inspection conductive layer;
making said switching thin film transistor in an on state by controlling an electric potential of said gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line;
measuring a value of electric current flowing in said inspection conductive film;
judging whether or not said switching thin film transistor, said EL driver thin film transistor, said source signal line, said gate signal line, said power source supply line are defective from said value; and
removing said inspection conductive film after said judging is performed to all of said plurality of pixels in order. - View Dependent Claims (27, 33, 39)
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22. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a switching thin film transistor, an EL driver thin film transistor, a source signal line, a gate signal line, a power source supply line, and a pixel electrode connected to a drain region of said EL driver thin film transistor, said method comprising steps of:
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connecting all the pixel electrodes of said plurality of pixels electrically by an inspection conductive layer;
making said switching thin film transistor in an on state by controlling an electric potential of said gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line;
measuring a value of electric current flowing in said inspection conductive film;
judging whether or not said switching thin film transistor, said EL driver thin film transistor, said source signal line, said gate signal line, said power source supply line are defective from said value; and
removing said inspection conductive film after said judging is performed to all of said plurality of pixels in order. - View Dependent Claims (28, 29, 30, 34, 35, 36, 40, 41, 42)
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23. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a first switching thin film transistor, a second switching thin film transistor, an EL driver thin film transistor, a source signal line, a first gate signal line, a second gate signal line, a power source supply line, and a pixel electrode electrically connected to said EL driver thin film transistor, said method comprising steps of:
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connecting all the pixel electrodes of said plurality of pixels electrically by an inspection conductive layer;
making said first switching thin film transistor in an on state by controlling an electric potential of said first gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line;
measuring a first value of electric current flowing in said inspection conductive film;
making said second switching thin film transistor in an on state by controlling an electric potential of said second gate signal line and making said EL driver thin film transistor in an off state;
measuring a second value of electric current flowing in said inspection conductive film;
judging whether or not said first switching thin film transistor, said second switching thin film transistor, said EL driver thin film transistor, said source signal line, said first gate signal line, said second gate signal line, and said power source supply line are defective from said first value and said second value, removing said inspection conductive film after said judging is performed to all of said plurality of pixels in order.
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24. A method of inspecting a display panel in a manufacturing process of said display panel comprising a plurality of pixels each comprising a first switching thin film transistor, a second switching thin film transistor, an EL driver thin film transistor, a source signal line, a first gate signal line, a second gate signal line, a power source supply line, and a pixel electrode connected to a drain region of said EL driver thin film transistor, said method comprising steps of:
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connecting all the pixel electrodes of said plurality of pixels electrically by an inspection conductive layer;
making said first switching thin film transistor in an on state by controlling an electric potential of said first gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line;
measuring a first value of electric current flowing in said inspection conductive film;
making said second switching thin film transistor in an on state by controlling an electric potential of said second gate signal line and making said EL driver thin film transistor in an off state;
measuring a second value of electric current flowing in said inspection conductive film;
judging whether or not said first switching thin film transistor, said second switching thin film transistor, said EL driver thin film transistor, said source signal line, said first gate signal line, said second gate signal line, and said power source supply line are defective from said first value and said second value, removing said inspection conductive film after said judging is performed to all of said plurality of pixels in order.
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43. A method of manufacturing a display panel, comprising steps of:
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forming a conductive film electrically connected to all of a plurality of thin film transistors and a measurement wiring which are provided on an insulating surface;
making said plurality of thin film transistors in an on state, measuring a value of electric current flowing in said measurement wiring, and judging whether or not said plurality of thin film transistors are defective from said value; and
forming a plurality of pixel electrodes by patterning said conductive film to be electrically connected to said plurality of thin film transistors, respectively. - View Dependent Claims (45, 53, 57, 61, 65, 69)
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44. A method of manufacturing a display panel, comprising steps of:
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forming an interlayer insulating film to cover a plurality of thin film transistors provided on an insulating surface;
forming contact holes in said interlayer insulating film;
forming a plurality of connecting wirings respectively connected to source regions or drain region of said thin film transistors through said contact holes, and a measurement wiring in contact with said insulating surface;
forming a conductive film electrically connected to said plurality of connecting wirings and said measurement wiring;
making said plurality of thin film transistors in an on state, measuring a value of electric current flowing in said measurement wiring, and judging whether or not said plurality of thin film transistors are defective from said value; and
forming a plurality of pixel electrodes by patterning said conductive film to be electrically connected to said plurality of thin film transistors, respectively. - View Dependent Claims (46, 49, 50, 51, 52, 54, 55, 56, 58, 59, 60, 62, 63, 64, 66, 67, 68, 70, 71, 72)
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47. A method of manufacturing a display panel, comprising steps of:
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forming an inspection conductive film electrically connected to all of a plurality of pixel electrodes electrically connected to a plurality of thin film transistors respectively, and a measurement wiring, which are provided on an insulating surface;
making said plurality of thin film transistors in an on state, measuring a value of electric current flowing in said measurement wiring, and judging whether or not said plurality of thin film transistors and said plurality of pixel electrodes are defective from said value; and
removing said inspection conductive film.
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48. A method of manufacturing a display panel, comprising steps of:
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forming an interlayer insulating film to cover a plurality of thin film transistors provided on an insulating surface;
forming contact holes in said interlayer insulating film;
forming a plurality of connecting wirings respectively connected to source regions or drain region of said thin film transistors through said contact holes, and a measurement wiring in contact with said insulating surface;
forming a conductive film electrically connected to said plurality of connecting wirings;
forming a plurality of pixel electrodes electrically connected to said plurality of thin film transistors respectively by patterning said conductive film;
forming an inspection conductive film electrically connected to all of a plurality of pixel electrodes and said measurement wiring;
making said plurality of thin film transistors in an on state, measuring a value of electric current flowing in said measurement wiring, and judging whether or not said plurality of thin film transistors and said plurality of pixel electrodes are defective from said value; and
removing said inspection conductive film.
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73. A method of manufacturing of a display panel comprising a plurality of pixels each comprising a thin film transistor and a pixel electrode electrically connected to said thin film transistor, said method comprising steps of:
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making said thin film transistor in an on state before forming said pixel electrode by patterning a conductive film;
measuring a value of electric current flowing in said conductive film; and
judging whether or not said thin film transistor is defective from said value, wherein said steps are performed to all of said plurality of pixels in order. - View Dependent Claims (76, 79)
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74. A method manufacturing a display panel comprising a plurality of pixels each comprising a switching thin film transistor, an EL driver thin film transistor, a source signal line, a gate signal line, a power source supply line, and a pixel electrode electrically connected to said EL driver thin film transistor, said method comprising steps of:
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making said switching thin film transistor in an on state by controlling an electric potential of said gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line, before forming said pixel electrode by patterning a conductive film;
measuring a value of electric current flowing in said conductive film; and
judging whether or not said switching thin film transistor, said EL driver thin film transistor, said source signal line, said gate signal line, said power source supply line are defective from said value, wherein said steps are performed to all of said plurality of pixels in order. - View Dependent Claims (77, 80)
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75. A method of manufacturing a display panel comprising a plurality of pixels each comprising a first switching thin film transistor, a second switching thin film transistor, an EL driver thin film transistor, a source signal line, a first gate signal line, a second gate signal line, a power source supply line, and a pixel electrode electrically connected to said EL driver thin film transistor, said method comprising steps of:
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making said first switching thin film transistor in an on state by controlling an electric potential of said first gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line, before forming said pixel electrode by patterning a conductive film;
measuring a first value of electric current flowing in said conductive film;
making said second switching thin film transistor in an on state by controlling an electric potential of said second gate signal line and making said EL driver thin film transistor in an off state, before forming said pixel electrode by patterning a conductive film;
measuring a second value of electric current flowing in said conductive film;
judging whether or not said first switching thin film transistor, said second switching thin film transistor, said EL driver thin film transistor, said source signal line, said first gate signal line, said second gate signal line, and said power source supply line are defective from said first value and said second value, wherein said steps are performed to all of said plurality of pixels in order. - View Dependent Claims (78, 81)
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82. A method of a manufacturing a display panel comprising a plurality of pixels each comprising a thin film transistor and a pixel electrode electrically connected to said thin film transistor, said method comprising steps of:
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connecting all the pixel electrodes of said plurality of pixels electrically by an inspection conductive layer;
making said thin film transistor in an on state;
measuring a value of electric current flowing in said inspection conductive film;
judging whether or not said thin film transistor is defective from said value; and
removing said inspection conductive film after said judging is performed to all of said plurality of pixels in order. - View Dependent Claims (85, 88, 91)
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83. A method manufacturing a display panel comprising a plurality of pixels each comprising a switching thin film transistor, an EL driver thin film transistor, a source signal line, a gate signal line, a power source supply line, and a pixel electrode electrically connected to said EL driver thin film transistor, said method comprising steps of:
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connecting all the pixel electrodes of said plurality of pixels electrically by an inspection conductive layer;
making said switching thin film transistor in an on state by controlling an electric potential of said gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line;
measuring a value of electric current flowing in said inspection conductive film;
judging whether or not said switching thin film transistor, said EL driver thin film transistor, said source signal line, said gate signal line, said power source supply line are defective from said value; and
removing said inspection conductive film after said judging is performed to all of said plurality of pixels in order. - View Dependent Claims (86, 89, 92)
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84. A method of manufacturing a display panel comprising a plurality of pixels each comprising a first switching thin film transistor, a second switching thin film transistor, an EL driver thin film transistor, a source signal line, a first gate signal line, a second gate signal line, a power source supply line, and a pixel electrode electrically connected to said EL driver thin film transistor, said method comprising steps of:
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connecting all the pixel electrodes of said plurality of pixels electrically by an inspection conductive layer;
making said first switching thin film transistor in an on state by controlling an electric potential of said first gate signal line, making said EL driver thin film transistor in an on state by controlling an electric potential of said source signal line, and controlling an electric potential of said power source supply line;
measuring a first value of electric current flowing in said inspection conductive film;
making said second switching thin film transistor in an on state by controlling an electric potential of said second gate signal line and making said EL driver thin film transistor in an off state;
measuring a second value of electric current flowing in said inspection conductive film;
judging whether or not said first switching thin film transistor, said second switching thin film transistor, said EL driver thin film transistor, said source signal line, said first gate signal line, said second gate signal line, and said power source supply line are defective from said first value and said second value, removing said inspection conductive film after said judging is performed to all of said plurality of pixels in order. - View Dependent Claims (87, 90, 93)
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Specification