STABILIZED PROTEIN CRYSTALS FORMULATIONS CONTAINING THEM AND METHODS OF MAKING THEM
First Claim
1. A formulation, said formulation comprising:
- (a) a protein crystal, and (b) at least one ingredient, wherein said formulation is characterized by at least a 60 fold greater shelf life when stored at 50°
C. than the soluble form of said protein in solution at 50°
C., as measured by T½
.
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Accused Products
Abstract
This invention relates to methods for the stabilization, storage and delivery of biologically active macromolecules, such as proteins, peptides and nucleic acids. In particular, this invention relates to protein or nucleic acid crystals, formulations and compositions comprising them. Methods are provided for the crystallization of proteins and nucleic acids and for the preparation of stabilized protein or nucleic acid crystals for use in dry or slurry formulations. The present invention is further directed to encapsulating proteins, glycoproteins, enzymes, antibodies, hormones and peptide crystals or crystal formulations into compositions for biological delivery to humans and animals. According to this invention, protein crystals or crystal formulations are encapsulated within a matrix comprising a polymeric carrier to form a composition. The formulations and compositions enhance preservation of the native biologically active tertiary structure of the proteins and create a reservoir which can slowly release active protein where and when it is needed. Methods are provided preparing stabilized formulations using pharmaceutical ingredients or excipients and optionally encapsulating them in a polymeric carrier to produce compositions and using such protein crystal formulations and compositions for biomedical applications, including delivery of therapeutic proteins and vaccines. Additional uses for the protein crystal formulations and compositions of this invention involve protein delivery in human food, agricultural feeds, veterinary compositions, diagnostics, cosmetics and personal care compositions.
105 Citations
187 Claims
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1. A formulation, said formulation comprising:
(a) a protein crystal, and (b) at least one ingredient, wherein said formulation is characterized by at least a 60 fold greater shelf life when stored at 50°
C. than the soluble form of said protein in solution at 50°
C., as measured by T½
.- View Dependent Claims (7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32)
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2. A formulation, said formulation comprising:
-
(a) a protein crystal, and (b) at least one ingredient, wherein said formulation is characterized by at least a 59 fold greater shelf life when stored at 40°
C. and 75% humidity than the nonformulated form of said protein crystal when stored at 40°
C. and 75% humidity, as measured by T½
.
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3. A formulation, said formulation comprising:
-
(a) a protein crystal, and (b) at least one ingredient, wherein said formulation is characterized by at least a 60% greater shelf life when stored at 50°
C. than the nonformulated form of said protein crystal when stored at 50°
C., as measured by T½
.
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4. A formulation, said formulation comprising:
-
(a) a protein crystal, and (b) at least one ingredient, wherein said formulation is characterized by the loss of less than 20% α
-helical structural content of the protein after storage for 4 days at 50°
C., wherein the soluble form of said protein loses more than 50% of its α
-helical structural content after storage for 6 hours at 50°
C., as measured by FTIR.
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5. A formulation, said formulation comprising:
-
(a) a protein crystal, and (b) at least one ingredient, wherein said formulation is characterized by the loss of less than 20% α
-helical structural content of the protein after storage for 4 days at 50°
C., wherein the soluble form of said protein loses more than 50% of its α
-helical structural content after storage for 6 hours at 50°
C., as measured by FTIR, and wherein said formulation is characterized by at least a 60 fold greater shelf life when stored at 50°
C. than the soluble form of said protein in solution at 50°
C., as measured by T½
.
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6. A formulation, said formulation comprising:
-
(a) a protein crystal, wherein said protein is greater than about 10,000 Daltons in molecular weight; and
(b) at least one ingredient.
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17. A formulation, said formulation comprising:
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(a) a nucleic acid crystal; and
(b) at least one ingredient.
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33. A composition for the release of a protein, said composition comprising:
-
(a) a protein crystal formulation, wherein said formulation comprises a protein crystal and an ingredient; and
(b) at least one polymeric carrier, wherein said formulation is encapsulated within a matrix of said polymeric carrier, and wherein said formulation is characterized by at least a 60 fold greater shelf life when stored at 50°
C. than the soluble form of said protein in solution at 50°
C., as measured by T½
. - View Dependent Claims (39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 76)
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34. A composition for the release of a protein, said composition comprising:
-
(a) a protein crystal formulation, and (b) at least one polymeric carrier, wherein said formulation is encapsulated within a matrix of said polymeric carrier, and wherein said formulation is characterized by at least a 59 fold greater shelf life when stored at 40°
C. and 75% humidity than the nonformulated form of said protein crystal when stored at 40°
C. and 75% humidity, as measured by T½
.
-
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35. A composition for the release of a protein, said composition comprising:
-
(a) a protein crystal formulation, wherein said formulation comprises a protein crystal and a ingredient; and
(b) at least one polymeric carrier, wherein said formulation is encapsulated within a matrix of said polymeric carrier, and wherein said formulation is characterized by at least a 60% greater shelf life when stored at 50°
C. than the nonformulated form of said protein crystal when stored at 50°
C, as measured by T½
.
-
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36. A composition for the release of a protein, said composition comprising:
-
(a) a protein crystal formulation, wherein said formulation comprises a protein crystal and a ingredient; and
(b) at least one polymeric carrier, wherein said formulation is encapsulated within a matrix of said polymeric carrier, and wherein said formulation is characterized by the loss of less than 20% of α
-helical structural content of the protein after storage for 4 days at 50°
C., wherein the soluble form of said protein loses more than 50% of its α
-helical structural content after storage for 6 hours at 50°
C., as measured by FTIR.
-
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37. A composition for the release of proteins, said composition comprising:
-
(a) a protein crystal formulation, wherein said formulation comprises a protein crystal and a ingredient; and
(b) at least one polymeric carrier, wherein said formulation is encapsulated within a matrix of said polymeric carrier, and wherein said formulation is characterized by the loss of less than 20% of α
-helical structural content of the protein after storage for 4 days at 50°
C., wherein the soluble form of said protein loses more than 50% of its α
-helical structural content after storage for 6 hours at 50°
C., as measured by FTIR, and wherein said formulation is characterized by at least a 60 fold greater shelf life when stored at 50°
C. than the soluble form of said protein in solution at 50°
C., as measured by T½
.
-
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38. A composition for the release of proteins, said composition comprising:
-
(a) a protein crystal formulation, wherein said protein is greater than about 10,000 Daltons in molecular weight; and
(b) at least one polymeric carrier, wherein said formulation is encapsulated within a matrix of said polymeric carrier.
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55. A composition for the release of a nucleic acid, said composition comprising:
-
(a) a nucleic acid crystal formulation, wherein said formulation comprises a nucleic acid crystal and a ingredient; and
(b) at least one polymeric carrier, wherein said formulation is encapsulated within a matrix of said polymeric carrier. - View Dependent Claims (56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 77, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104, 105, 106, 107, 108, 109, 127, 128)
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78. A protein crystal composition comprising:
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(a) at least one polymeric carrier; and
(b) protein crystals, wherein said protein crystals are encapsulated within a matrix of said polymeric carrier.
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110. A process for producing microspheres by encapsulating protein crystals while maintaining their crystallinity, comprising the steps of:
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(a) suspending said protein crystals in a polymeric carrier dissolved in an organic solvent to produce coated crystals in the suspension;
(b) transferring said suspension of coated crystals, polymeric carrier and organic solvent to an aqueous solution containing an emulsifier; and
(c) hardening said polymeric carrier by evaporating the organic solvent in the presence of said emulsifier to produce said microspheres. - View Dependent Claims (111, 112, 113, 114, 115, 116, 117, 118, 119, 120, 121, 122, 123, 124, 125, 126, 131, 132, 133, 134, 135, 136, 137, 138, 139, 140, 141, 142, 143, 144, 145, 146, 147, 148, 149, 150, 151, 152, 153, 154, 155, 156, 157, 158, 159, 160, 162, 163, 164, 165, 166, 167, 168, 169, 170, 171, 172, 173, 174, 175, 176, 177, 178, 179, 180, 181, 182, 183, 184, 185, 186, 187)
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129. A method for producing dried, non-crosslinked protein or nucleic acid crystals comprising the steps of:
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(a) crystallizing protein or nucleic acid molecules to form protein or nucleic acid crystals;
(b) washing said protein or nucleic acid crystals with an organic solvent or a liquid polymer;
(c) removing said organic solvent from said protein or nucleic acid crystals; and
(d) drying said protein or nucleic acid crystals.
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130. A method for producing dried, non-crosslinked protein or nucleic acid crystals comprising the steps of:
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(a) crystallizing protein or nucleic acid molecules to form protein or nucleic acid crystals; and
(b) washing and suspending said protein or nucleic acid crystals in an organic solvent or a liquid polymer.
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161. Dried, non-crosslinked protein or nucleic acid crystals.
Specification