Latching magnetic relay assembly
First Claim
1. A latching magnetic relay assembly comprising:
- a relay motor assembly comprising a first elongated coil bobbin having a first excitation coil wound therearound and a second elongated coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil an axially extending cavity within said first elongated coil bobbin and said second elongated coil bobbin, a first generally J-shaped ferromagnetic frame, said first generally J-shaped ferromagnetic frame having a first plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said first contact section of said first generally J-shaped ferromagnetic frame extending generally parallel to said first plurality of core sections and positioning above said first elongated coil bobbin, a second generally J-shaped ferromagnetic frame, said second generally J-shaped ferromagnetic frame having a second plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said second contact section of said second generally J-shaped ferromagnetic frame extending generally parallel to said second plurality of core sections and positioning above said second elongated coil bobbin, a third generally J-shaped ferromagnetic frame, said third general J-shaped ferromagnetic frame being same as said second general J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame having a third plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said third contact section of said third generally J-shaped ferromagnetic frame extending generally parallel to said third plurality of core sections and positioning below said first elongated coil bobbin, and a fourth generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame being same as said first general J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame having a fourth plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said fourth contact section of said fourth generally J-shaped ferromagnetic frame extending generally parallel to said fourth plurality of core sections and positioning below said second elongated coil bobbin;
an actuator assembly comprising an actuator frame operatively coupled to a first generally U-shaped ferromagnetic pole piece and a second generally U-shaped ferromagnetic pole piece, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece being identical, and two permanent magnets, said two permanent magnets being identical, said actuator assembly having a first end and a second end, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece mounted in back-to-back relation, said first generally U-shaped ferromagnetic pole piece having a fifth contact section and a sixth contact section, said second generally U-shaped ferromagnetic pole piece having a seventh contact section and a eighth contact section, said two permanent magnets lying sandwiched therebetween, said actuator assembly positioned so said first contact section and said third contact section being located in between said fifth contact section and said sixth contact section, said second contact section and said fourth contact section being located in between said seventh contact section and said eighth contact section, said first generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said first contact section and said third contact section, said second generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said second contact section and said fourth contact section, said first generally U-shaped ferromagnetic pole piece magnetically coupled to said first general J-shaped ferromagnetic frame when said second generally U-shaped ferromagnetic pole piece magnetically coupled to said second general J-shaped ferromagnetic frame, and said first general U-shaped ferromagnetic pole piece magnetically coupled to said third general J-shaped ferromagnetic frame when said second general U-shaped ferromagnetic pole piece magnetically couple to said fourth general J-shaped ferromagnetic frame;
a first group of contact bridge assemblies, each of said first group of contact bridge assemblies comprising a first contact bridge and a first spring, said first group of contact bridges made of a conductive material and operatively coupled to said first end of said actuator assembly, said first spring connected to said first contact bridge, the movement of said actuator assembly either driving said first group of contact bridges into contact with a first group of pairs of contact points positioned directly opposite said first group of contact bridges, said first group of contact bridges serving as a first conductive pathway between said first group of pairs of contact points, or driving said first group of contact bridges into breaking contact with said first group of pairs of contact points, each of said first group of pairs of contact points connecting to a first blow-out magnet, the movement of said actuator assembly driven by said relay motor assembly; and
a second group of contact bridge assemblies, each of said second group of contact bridge assemblies comprising a second contact bridge and a second spring, said second group of contact bridges made of a conductive material and operatively coupled to said second end of said actuator assembly, said second spring connected to said second contact bridge, the movement of said actuator assembly either driving said second group of contact bridges into contact with a second group of pairs of contact points positioned directly opposite said second group of contact bridges, said second group of contact bridges serving as a second conductive pathway between said second group of pairs of contact points, or driving said second group of contact bridges into breaking contact with said second group of pairs of contact points, each of said second group of pairs of contact points connecting a second blow-out magnet, said second blow-out magnet being identical to said first blow-out magnet, the movement of said actuator assembly driven by said relay motor assembly.
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Abstract
A latching magnetic relay assembly comprises a relay motor with a first coil bobbin having a first excitation coil wound therearound and a second coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil; an actuator assembly magnetically coupled to both said relay motor, said actuator assembly having a first end and a second end; and one or two groups of contact bridge assemblies, each of said group of contact bridge assemblies comprising a contact bridge and a spring.
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Citations
105 Claims
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1. A latching magnetic relay assembly comprising:
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a relay motor assembly comprising a first elongated coil bobbin having a first excitation coil wound therearound and a second elongated coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil an axially extending cavity within said first elongated coil bobbin and said second elongated coil bobbin, a first generally J-shaped ferromagnetic frame, said first generally J-shaped ferromagnetic frame having a first plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said first contact section of said first generally J-shaped ferromagnetic frame extending generally parallel to said first plurality of core sections and positioning above said first elongated coil bobbin, a second generally J-shaped ferromagnetic frame, said second generally J-shaped ferromagnetic frame having a second plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said second contact section of said second generally J-shaped ferromagnetic frame extending generally parallel to said second plurality of core sections and positioning above said second elongated coil bobbin, a third generally J-shaped ferromagnetic frame, said third general J-shaped ferromagnetic frame being same as said second general J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame having a third plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said third contact section of said third generally J-shaped ferromagnetic frame extending generally parallel to said third plurality of core sections and positioning below said first elongated coil bobbin, and a fourth generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame being same as said first general J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame having a fourth plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said fourth contact section of said fourth generally J-shaped ferromagnetic frame extending generally parallel to said fourth plurality of core sections and positioning below said second elongated coil bobbin;
an actuator assembly comprising an actuator frame operatively coupled to a first generally U-shaped ferromagnetic pole piece and a second generally U-shaped ferromagnetic pole piece, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece being identical, and two permanent magnets, said two permanent magnets being identical, said actuator assembly having a first end and a second end, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece mounted in back-to-back relation, said first generally U-shaped ferromagnetic pole piece having a fifth contact section and a sixth contact section, said second generally U-shaped ferromagnetic pole piece having a seventh contact section and a eighth contact section, said two permanent magnets lying sandwiched therebetween, said actuator assembly positioned so said first contact section and said third contact section being located in between said fifth contact section and said sixth contact section, said second contact section and said fourth contact section being located in between said seventh contact section and said eighth contact section, said first generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said first contact section and said third contact section, said second generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said second contact section and said fourth contact section, said first generally U-shaped ferromagnetic pole piece magnetically coupled to said first general J-shaped ferromagnetic frame when said second generally U-shaped ferromagnetic pole piece magnetically coupled to said second general J-shaped ferromagnetic frame, and said first general U-shaped ferromagnetic pole piece magnetically coupled to said third general J-shaped ferromagnetic frame when said second general U-shaped ferromagnetic pole piece magnetically couple to said fourth general J-shaped ferromagnetic frame;
a first group of contact bridge assemblies, each of said first group of contact bridge assemblies comprising a first contact bridge and a first spring, said first group of contact bridges made of a conductive material and operatively coupled to said first end of said actuator assembly, said first spring connected to said first contact bridge, the movement of said actuator assembly either driving said first group of contact bridges into contact with a first group of pairs of contact points positioned directly opposite said first group of contact bridges, said first group of contact bridges serving as a first conductive pathway between said first group of pairs of contact points, or driving said first group of contact bridges into breaking contact with said first group of pairs of contact points, each of said first group of pairs of contact points connecting to a first blow-out magnet, the movement of said actuator assembly driven by said relay motor assembly; and
a second group of contact bridge assemblies, each of said second group of contact bridge assemblies comprising a second contact bridge and a second spring, said second group of contact bridges made of a conductive material and operatively coupled to said second end of said actuator assembly, said second spring connected to said second contact bridge, the movement of said actuator assembly either driving said second group of contact bridges into contact with a second group of pairs of contact points positioned directly opposite said second group of contact bridges, said second group of contact bridges serving as a second conductive pathway between said second group of pairs of contact points, or driving said second group of contact bridges into breaking contact with said second group of pairs of contact points, each of said second group of pairs of contact points connecting a second blow-out magnet, said second blow-out magnet being identical to said first blow-out magnet, the movement of said actuator assembly driven by said relay motor assembly. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A latching magnetic relay assembly comprising:
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a relay motor with a first coil bobbin having a first excitation coil wound therearound and a second coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil;
an actuator assembly magnetically coupled to both said relay motor, said actuator assembly having a first end and a second end;
a first group of contact bridge assemblies, each of said first group of contact bridge assemblies comprising a first contact bridge and a first spring, said first group of contact bridges made of a conductive material and operatively coupled to said first end of said actuator assembly, said first spring connected to said first contact bridge, the movement of said actuator assembly either driving said first group of contact bridges into contact with a first group of pairs of contact points positioned directly opposite said first group of contact bridges, said first group of contact bridges serving as a first conductive pathway between said first group of pairs of contact points, or driving said first group of contact bridges into breaking contact with said first group of pairs of contact points, each of said first group of pairs of contact points connecting a first blow-out magnet, the movement of said actuator assembly initiated by said relay motor; and
a second group of contact bridge assemblies, each of said second group of contact bridge assemblies comprising a second contact bridge and a second spring, said second group of contact bridges made of a conductive material and operatively coupled to said second end of said actuator assembly, said second spring connected to said second contact bridge, the movement of said actuator assembly either driving said second group of contact bridges into contact with a second group of pairs of contact points positioned directly opposite said second group of contact bridges, said second group of contact bridges serving as a second conductive pathway between said second group of pairs of contact points, or driving said second group of contact bridges into breaking contact with said second group of pairs of contact points, each of said second group of pairs of contact points connecting to a second blow-out magnet, said second blow-out magnet being identical to said first blow-out magnet, the movement of said actuator assembly initiated by said relay motor. - View Dependent Claims (11, 12, 13, 14, 15, 16, 17, 18, 20, 21, 22, 23, 24, 25, 26, 28, 29, 30, 31, 32, 33, 34, 35, 37, 38, 39, 40, 41, 42, 43, 44, 46, 47, 48, 49, 50, 51, 52, 53)
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19. A latching magnetic relay assembly comprising:
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a relay motor assembly comprising a first elongated coil bobbin having a first excitation coil wound therearound and a second elongated coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil, an axially extending cavity within said first elongated coil bobbin and said second elongated coil bobbin, a first generally J-shaped ferromagnetic frame, said first generally J-shaped ferromagnetic frame having a first plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said first contact section of said first generally J-shaped ferromagnetic frame extending generally parallel to said first plurality of core sections and positioning above said first elongated coil bobbin, a second generally J-shaped ferromagnetic frame, said second generally J-shaped ferromagnetic frame having a second plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said second contact section of said second generally J-shaped ferromagnetic frame extending generally parallel to said second plurality of core sections and positioning above said second elongated coil bobbin, a third generally J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame being same as said second general J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame having a third plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said third contact section of said third generally J-shaped ferromagnetic frame extending generally parallel to said third plurality of core sections and positioning below said first elongated coil bobbin, and a fourth generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame being same as said first generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame having a fourth plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said fourth contact section of said fourth generally J-shaped ferromagnetic frame extending generally parallel to said fourth plurality of core sections and positioning below said second elongated coil bobbin;
an actuator assembly comprising an actuator frame operatively coupled to a first generally U-shaped ferromagnetic pole piece and a second generally U-shaped ferromagnetic pole piece, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece being identical, and two permanent magnets, said two permanent magnets being identical, said actuator assembly having a first end and a second end, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece mounted in back-to-back relation, said first generally U-shaped ferromagnetic pole piece having a fifth contact section and a sixth contact section, said second generally U-shaped ferromagnetic pole piece having a seventh contact section and a eighth contact section, said two permanent magnets lying sandwiched therebetween, said actuator assembly positioned so said first contact section and said third contact section being located in between said fifth contact section and said sixth contact section, said second contact section and said fourth contact section being located in between said seventh contact section and said eighth contact section, said first generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said first contact section and said third contact section, said second generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said second contact section and said fourth contact section, said first generally U-shaped ferromagnetic pole piece magnetically coupled to said first general J-shaped ferromagnetic frame when said second generally U-shaped ferromagnetic pole piece magnetically coupled to said second general J-shaped ferromagnetic frame, and said first general U-shaped ferromagnetic pole piece magnetically coupled to said third general J-shaped ferromagnetic frame when said second general U-shaped ferromagnetic pole piece magnetically couple to said fourth general J-shaped ferromagnetic frame;
a first means for conductive contact, said first means for conductive contact operatively coupled to said first end of said actuator assembly, the movement of said actuator assembly either driving said first means for conductive contact into contact with a first pair of contact points positioned directly opposite said first means for conductive contact, said first means for conductive contact acting as a first conductive pathway between said first pair of contact points, or driving said first means for conductive contact into breaking contact with said first pair of contact points, each of said first pair of contact points connecting to a first blow-out magnet, the movement of said actuator assembly initiated by said relay motor assembly; and
a second means for conductive contact, said second means for conductive contact operatively coupled to said second end of said actuator assembly, the movement of said actuator assembly either driving said second means for conductive contact into contact with a second pair of contact points positioned directly opposite said second means for conductive contact, said second means for conductive contact acting as a second conductive pathway between said second pair of contact points, or driving said second means for conductive contact into breaking contact with said second pair of contact points, each of said second pair of contact points connecting a second blow-out magnet, said second blow-out magnet being identical to said first blow-out magnet, the movement of said actuator assembly initiated by said relay motor assembly.
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27. A latching magnetic relay assembly comprising:
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a relay motor with a first coil bobbin having a first excitation coil wound therearound and a second coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil;
an actuator assembly magnetically coupled to said relay motor, said actuator assembly having a first end and a second end;
a first means for conductive contact, said first means for conductive contact operatively coupled to said first end of said actuator assembly, the movement of said actuator assembly either driving said first means for conductive contact into contact with a first pair of contact points positioned directly opposite said first means for conductive contact, said first means for conductive contact acting as a first conductive pathway between said first pair of contact points, or driving said first means for conductive contact into breaking contact with said first pair of contact points, each of said first pair of contact points connecting to a first blow-out magnet, the movement of said actuator assembly initiated by said relay motor assembly; and
a second means for conductive contact, said second means for conductive contact operatively coupled to said second end of said actuator assembly, the movement of said actuator assembly either driving said second means for conductive contact into contact with a second pair of contact points positioned directly opposite said second means for conductive contact, said second means for conductive contact acting as a second conductive pathway between said second pair of contact points, or driving said second means for conductive contact into breaking contact with said second pair of contact points, each of said second pair of contact points connecting to said second blow-out magnet, said second blow-out magnet being identical to said first blow-out magnet, the movement of said actuator assembly initiated by said relay motor assembly.
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36. A latching magnetic relay assembly comprising:
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a relay motor assembly comprising a first elongated coil bobbin having a first excitation coil wound therearound and a second elongated coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil, an axially extending cavity within said first elongated coil bobbin and said second elongated coil bobbin, a first generally J-shaped ferromagnetic frame, said first generally J-shaped ferromagnetic frame having a first plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said first contact section of said first generally J-shaped ferromagnetic frame extending generally parallel to said first plurality of core sections and positioning above said first elongated coil bobbin, a second generally J-shaped ferromagnetic frame, said second generally J-shaped ferromagnetic frame having a second plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said second contact section of said second generally J-shaped ferromagnetic frame extending generally parallel to said second plurality of core sections and positioning above said second elongated coil bobbin, a third generally J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame being same as said second general J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame having a third plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said third contact section of said third generally J-shaped ferromagnetic frame extending generally parallel to said third plurality of core sections and positioning below said first elongated coil bobbin, and a fourth generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame being same as said first generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame having a fourth plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said fourth contact section of said fourth generally J-shaped ferromagnetic frame extending generally parallel to said fourth plurality of core sections and positioning below said second elongated coil bobbin;
an actuator assembly comprising an actuator frame operatively coupled to a first generally U-shaped ferromagnetic pole piece and a second generally U-shaped ferromagnetic pole piece, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece being identical, and two permanent magnets, said two permanent magnets being identical, said actuator assembly having a first end and a second end, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece mounted in back-to-back relation, said first generally U-shaped ferromagnetic pole piece having a fifth contact section and a sixth contact section, said second generally U-shaped ferromagnetic pole piece having a seventh contact section and a eighth contact section, said two permanent magnets lying sandwiched therebetween, said actuator assembly positioned so said first contact section and said third contact section being located in between said fifth contact section and said sixth contact section, said second contact section and said fourth contact section being located in between said seventh contact section and said eighth contact section, said first generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said first contact section and said third contact section, said second generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said second contact section and said fourth contact section, said first generally U-shaped ferromagnetic pole piece magnetically coupled to said first general J-shaped ferromagnetic frame when said second generally U-shaped ferromagnetic pole piece magnetically coupled to said second general J-shaped ferromagnetic frame, and said first general U-shaped ferromagnetic pole piece magnetically coupled to said third general J-shaped ferromagnetic frame when said second general U-shaped ferromagnetic pole piece magnetically couple to said fourth general J-shaped ferromagnetic frame;
a first group of contact bridge assemblies, each of said first group of contact bridge assemblies comprising a first contact bridge and a first spring, said first group of contact bridges made of a conductive material and operatively coupled to said first end of said actuator assembly, said first spring connected to said first contact bridge, the movement of said actuator assembly either driving said first group of contact bridges into contact with a first group of pairs of contact points positioned directly opposite said first group of contact bridges, said first group of contact bridges serving as a first conductive pathway between said first group of pairs of contact points, or driving said first group of contact bridges into breaking contact with said first group of pairs of contact points, each of said first group of pairs of contact points connecting to a first blow-out magnet, the movement of said actuator assembly driven by said relay motor assembly; and
a second group of contact bridge assemblies, each of said second group of contact bridge assemblies comprising a second contact bridges and a second spring, said second group of contact bridges made of a conductive material and operatively coupled to said second end of said actuator assembly, said second spring connected to said second contact bridge, the movement of said actuator assembly either driving said second group of contact bridges into contact with a second group of pairs of contact points positioned directly opposite said second group of contact bridges, said second group of contact bridges serving as a second conductive pathway between said second group of pairs of contact points, or driving said second group of contact bridges into breaking contact with said second group of pairs of contact points, each of said second group of pairs of contact points connecting to a second blow-out magnet, said second blow-out magnet being identical to said first blow-out magnet, the movement of said actuator assembly driven by said relay motor assembly.
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45. A latching magnetic relay assembly comprising:
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a relay motor with a first coil bobbin having a first excitation coil wound therearound and a second coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil;
an actuator assembly magnetically coupled to both said relay motor, said actuator assembly having a first end and a second end;
a first group of contact bridge assemblies, each of said first group of contact bridge assemblies comprising a first contact bridge and a first spring, said first group of contact bridges made of a conductive material and operatively coupled to said first end of said actuator assembly, said first spring connected to said first contact bridge, the movement of said actuator assembly either driving said first group of contact bridges into contact with a first group of pairs of contact points positioned directly opposite said first group of contact bridges, said first group of contact bridges serving as a first conductive pathway between said first group of pairs of contact points, or driving said first group of contact bridges into breaking contact with said first group of pairs of contact points, each
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54. A latching magnetic relay assembly comprising:
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a relay motor assembly comprising a first elongated coil bobbin having a first excitation coil wound therearound and a second elongated coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil, an axially extending cavity within said first elongated coil bobbin and said second elongated coil bobbin, a first generally J-shaped ferromagnetic frame, said first generally J-shaped ferromagnetic frame having a first plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said first contact section of said first generally J-shaped ferromagnetic frame extending generally parallel to said first plurality of core sections and positioning above said first elongated coil bobbin, a second generally J-shaped ferromagnetic frame, said second generally J-shaped ferromagnetic frame having a second plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said second contact section of said second generally J-shaped ferromagnetic frame extending generally parallel to said second plurality of core sections and positioning above said second elongated coil bobbin, a third generally J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame being same as said second generally J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame having a third plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said third contact section of said third generally J-shaped ferromagnetic frame extending generally parallel to said third plurality of core sections and positioning below said first elongated coil bobbin, and a fourth generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame being same as said first generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame having a fourth plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said fourth contact section of said fourth generally J-shaped ferromagnetic frame extending generally parallel to said fourth plurality of core sections and positioning below said second elongated coil bobbin;
an actuator assembly comprising an actuator frame operatively coupled to a first generally U-shaped ferromagnetic pole piece and a second generally U-shaped ferromagnetic pole piece, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece being identical, and two permanent magnets, said two permanent magnets being identical, said actuator assembly having a first end and a second end, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece mounted in back-to-back relation, said first generally U-shaped ferromagnetic pole piece having a fifth contact section and a sixth contact section, said second generally U-shaped ferromagnetic pole piece having a seventh contact section and a eighth contact section, said two permanent magnets lying sandwiched therebetween, said actuator assembly positioned so said first contact section and said third contact section being located in between said fifth contact section and said sixth contact section, said second contact section and said fourth contact section being located in between said seventh contact section and said eighth contact section, said first generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said first contact section and said third contact section, said second generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said second contact section and said fourth contact section, said first generally U-shaped ferromagnetic pole piece magnetically coupled to said first general J-shaped ferromagnetic frame when said second generally U-shaped ferromagnetic pole piece magnetically coupled to said second general J-shaped ferromagnetic frame, and said first general U-shaped ferromagnetic pole piece magnetically coupled to said third general J-shaped ferromagnetic frame when said second general U-shaped ferromagnetic pole piece magnetically couple to said fourth general J-shaped ferromagnetic frame;
a first means for conductive contact, said first means for conductive contact operatively coupled to said first end of said actuator assembly, the movement of said actuator assembly either driving said first means for conductive contact into contact with a first pair of contact points positioned directly opposite said first means for conductive contact, said first means for conductive contact acting as a first conductive pathway between said first pair of contact points, or driving said first means for conductive contact into breaking contact with said first pair of contact points, each of said first pair of contact points connecting to a first blow-out magnet, the movement of said actuator assembly initiated by said relay motor assembly; and
a second means for conductive contact, said second means for conductive contact operatively coupled to said second end of said actuator assembly, the movement of said actuator assembly either driving said second means for conductive contact into contact with a second pair of contact points positioned directly opposite said second means for conductive contact, said second means for conductive contact acting as a second conductive pathway between said second pair of contact points, or driving said second means for conductive contact into breaking contact with said second pair of contact points, each of said second pair of contact points connecting to a second blow-out magnet, said second blow-out magnet being identical to said first blow-out magnet, the movement of said actuator assembly initiated by said relay motor assembly. group of contact bridges and said second group of contact bridges is made of copper and has a width of 10 millimeters and a thickness of 1 millimeter. - View Dependent Claims (55, 56, 57, 58, 59, 60, 61)
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62. A latching magnetic relay assembly comprising:
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a relay motor with a first coil bobbin having a first excitation coil wound therearound and a second coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil;
an actuator assembly magnetically coupled to said relay motor, said actuator assembly having a first end and a second end;
a first means for conductive contact, said first means for conductive contact operatively coupled to said first end of said actuator assembly, the movement of said actuator assembly either driving said first means for conductive contact into contact with a first pair of contact points positioned directly opposite said first means for conductive contact, said first means for conductive contact acting as a first conductive pathway between said first pair of contact points, or driving said first means for conductive contact into breaking contact with said first pair of contact points, each of said first pair of contact points connecting to a first blow-out magnet, the movement of said actuator assembly initiated by said relay motor assembly; and
a second means for conductive contact, said second means for conductive contact operatively coupled to said second end of said actuator assembly, the movement of said actuator assembly either driving said second means for conductive contact into contact with a second pair of contact points positioned directly opposite said second means for conductive contact, said second means for conductive contact acting as a second conductive pathway between said second pair of contact points, or driving said second means for conductive contact into breaking contact with said second pair of contact points, each of said second pair of contact points connecting to a second blow-out magnet, said second blow-out magnet being identical to said first blow-out magnet, the movement of said actuator assembly initiated by said relay motor assembly. - View Dependent Claims (63, 64, 65, 66, 67, 68, 69, 70)
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71. A latching magnetic relay assembly comprising:
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a relay motor assembly comprising a first elongated coil bobbin having a first excitation coil wound therearound and a second elongated coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil, an axially extending cavity within said first elongated coil bobbin and said second elongated coil bobbin, a first generally J-shaped ferromagnetic frame, said first generally J-shaped ferromagnetic frame having a first plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said first contact section of said first generally J-shaped ferromagnetic frame extending generally parallel to said first plurality of core sections and positioning above said first elongated coil bobbin, a second generally J-shaped ferromagnetic frame, said second generally J-shaped ferromagnetic frame having a second plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said second contact section of said second generally J-shaped ferromagnetic frame extending generally parallel to said second plurality of core sections and positioning above said second elongated coil bobbin, a third generally J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame being same as said second generally J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame having a third plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said third contact section of said third generally J-shaped ferromagnetic frame extending generally parallel to said third plurality of core sections and positioning below said first elongated coil bobbin, and a fourth generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame being same as said first generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame having a fourth plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said fourth contact section of said fourth generally J-shaped ferromagnetic frame extending generally parallel to said fourth plurality of core sections and positioning below said second elongated coil bobbin;
an actuator assembly comprising an actuator frame operatively coupled to a first generally U-shaped ferromagnetic pole piece and a second generally U-shaped ferromagnetic pole piece, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece being identical, and two permanent magnets, said two permanent magnets being identical, said actuator assembly having a first end and a second end, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece mounted in back-to-back relation, said first generally U-shaped ferromagnetic pole piece having a fifth contact section and a sixth contact section, said second generally U-shaped ferromagnetic pole piece having a seventh contact section and a eighth contact section, said two permanent magnets lying sandwiched therebetween, said actuator assembly positioned so said first contact section and said third contact section being located in between said fifth contact section and said sixth contact section, said second contact section and said fourth contact section being located in between said seventh contact section and said eighth contact section, said first generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said first contact section and said third contact section, said second generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said second contact section and said fourth contact section, said first generally U-shaped ferromagnetic pole piece magnetically coupled to said first general J-shaped ferromagnetic frame when said second generally U-shaped ferromagnetic pole piece magnetically coupled to said second general J-shaped ferromagnetic frame, and said first general U-shaped ferromagnetic pole piece magnetically coupled to said third general J-shaped ferromagnetic frame when said second general U-shaped ferromagnetic pole piece magnetically couple to said fourth general J-shaped ferromagnetic frame; and
a group of contact bridge assemblies, each of said group of contact bridge assemblies comprising a contact bridge and a spring, said group of contact bridges made of a conductive material and operatively coupled to said first end of said actuator assembly, said spring connected to said contact bridge, the movement of said actuator assembly either driving said group of contact bridges into contact with a group of pairs of contact points positioned directly opposite said group of contact bridges, said group of contact bridges serving as a conductive pathway between said group of pairs of contact points, or driving said group of contact bridges into breaking contact with said group of pairs of contact points, each of said group of pairs of contact points connecting to a blowout magnet, the movement of said actuator assembly driven by said relay motor assembly. - View Dependent Claims (72, 73, 74, 75, 76, 77, 79, 80, 81, 82)
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78. A latching magnetic relay assembly comprising:
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a relay motor with a first coil bobbin having a first excitation coil wound therearound and a second coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil;
an actuator assembly magnetically coupled to both said relay motor, said actuator assembly having a first end and a second end; and
a group of contact bridge assemblies, each of said group of contact bridge assemblies comprising a contact bridge and a spring, said group of contact bridges made of a conductive material and operatively coupled to said first end of said actuator assembly, the movement of said actuator assembly either driving said group of contact bridges into contact with a group of pairs of contact points positioned directly opposite said group of contact bridges, said group of contact bridges serving as a conductive pathway between said group of pairs of contact points, or driving said group of contact bridges into breaking contact with said group of pairs of contact points, each of said group of pairs of contact points connecting to a blow-out magnet, the movement of said actuator assembly initiated by said relay motor.
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83. A latching magnetic relay assembly comprising:
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a relay motor assembly comprising a first elongated coil bobbin having a first excitation coil wound therearound and a second elongated coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil, an axially extending cavity within said first elongated coil bobbin and said second elongated coil bobbin, a first generally J-shaped ferromagnetic frame, said first generally J-shaped ferromagnetic frame having a first plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said first contact section of said first generally J-shaped ferromagnetic frame extending generally parallel to said first plurality of core sections and positioning above said first elongated coil bobbin, a second generally J-shaped ferromagnetic frame, said second generally J-shaped ferromagnetic frame having a second plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said second contact section of said second generally J-shaped ferromagnetic frame extending generally parallel to said second plurality of core sections and positioning above said second elongated coil bobbin, a third generally J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame being same as said second generally J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame having a third plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said third contact section of said third generally J-shaped ferromagnetic frame extending generally parallel to said third plurality of core sections and positioning below said first elongated coil bobbin, and a fourth generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame being same as said first generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame having a fourth plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said fourth contact section of said fourth generally J-shaped ferromagnetic frame extending generally parallel to said fourth plurality of core sections and positioning below said second elongated coil bobbin;
an actuator assembly comprising an actuator frame operatively coupled to a first generally U-shaped ferromagnetic pole piece and a second generally U-shaped ferromagnetic pole piece, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece being identical, and two permanent magnets, said two permanent magnets being identical, said actuator assembly having a first end and a second end, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece mounted in back-to-back relation, said first generally U-shaped ferromagnetic pole piece having a fifth contact section and a sixth contact section, said second generally U-shaped ferromagnetic pole piece having a seventh contact section and a eighth contact section, said two permanent magnets lying sandwiched therebetween, said actuator assembly positioned so said first contact section and said third contact section being located in between said fifth contact section and said sixth contact section, said second contact section and said fourth contact section being located in between said seventh contact section and said eighth contact section, said first generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said first contact section and said third contact section, said second generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said second contact section and said fourth contact section, said first generally U-shaped ferromagnetic pole piece magnetically coupled to said first general J-shaped ferromagnetic frame when said second generally U-shaped ferromagnetic pole piece magnetically coupled to said second general J-shaped ferromagnetic frame, and said first general U-shaped ferromagnetic pole piece magnetically coupled to said third general J-shaped ferromagnetic frame when said second general U-shaped ferromagnetic pole piece magnetically couple to said fourth general J-shaped ferromagnetic frame; and
a means for conductive contact, said means for conductive contact operatively coupled to said first end of said actuator assembly, the movement of said actuator assembly either driving said means for conductive contact into contact with a pair of contact points positioned directly opposite said means for conductive contact, said means for conductive contact acting as a conductive pathway between said pair of contact points, or driving said means for conductive contact into breaking contact with said pair of contact points, each of said pair of contact points connecting to a blow-out magnet, the movement of said actuator assembly initiated by said relay motor assembly. - View Dependent Claims (84, 85, 86)
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87. A latching magnetic relay assembly comprising:
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a relay motor with a first coil bobbin having a first excitation coil wound therearound and a second coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil;
an actuator assembly magnetically coupled to both said relay motor, said actuator assembly having a first end and a second end;
a first group of contact bridge assemblies, each of said first group of contact bridge assemblies comprising a first contact bridge and a first spring, said first group of contact bridges made of a conductive material and operatively coupled to said first end of said actuator assembly, said first spring connected to said first contact bridge, the movement of said actuator assembly either driving said first group of contact bridges into contact with a first group of pairs of contact points positioned directly opposite said first group of contact bridges, said first group of contact bridges serving as a first conductive pathway between said first group of pairs of contact points, or driving said first group of contact bridges into breaking contact with said first group of pairs of contact points, each of said first group of pairs of contact points connecting a first blow-out magnet, the movement of said actuator assembly initiated by said relay motor; and
a second group of contact bridge assemblies, each of said second group of contact bridge assemblies comprising a second contact bridge and a second spring, said second group of contact bridges made of a conductive material and operatively coupled to said second end of said actuator assembly, said second spring connected to said second contact bridge, the movement of said actuator assembly either driving said second group of contact bridges into contact with a second group of pairs of contact points positioned directly opposite said second group of contact bridges, said second group of contact bridges serving as a second conductive pathway between said second group of pairs of contact points, or driving said second group of contact bridges into breaking contact with said second group of pairs of contact points, each of said second group of pairs of contact points connecting to a second blow-out magnet, said second blow-out magnet being identical to said first blow-out magnet, the movement of said actuator assembly initiated by said relay motor. - View Dependent Claims (88, 89, 90, 91, 92, 93, 94, 95)
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96. A latching magnetic relay assembly comprising:
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a relay motor assembly comprising a first elongated coil bobbin having a first excitation coil wound therearound and a second elongated coil bobbin having a second excitation coil wound therearound, both said first excitation coil and said second excitation coil being identical, said first excitation coil being electrically insulated from said second excitation coil, an axially extending cavity within said first elongated coil bobbin and said second elongated coil bobbin, a first generally J-shaped ferromagnetic frame, said first generally J-shaped ferromagnetic frame having a first plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said first contact section of said first generally J-shaped ferromagnetic frame extending generally parallel to said first plurality of core sections and positioning above said first elongated coil bobbin, a second generally J-shaped ferromagnetic frame, said second generally J-shaped ferromagnetic frame having a second plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said second contact section of said second generally J-shaped ferromagnetic frame extending generally parallel to said second plurality of core sections and positioning above said second elongated coil bobbin, a third generally J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame being same as said second generally J-shaped ferromagnetic frame, said third generally J-shaped ferromagnetic frame having a third plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said third contact section of said third generally J-shaped ferromagnetic frame extending generally parallel to said third plurality of core sections and positioning below said first elongated coil bobbin, and a fourth generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame being same as said first generally J-shaped ferromagnetic frame, said fourth generally J-shaped ferromagnetic frame having a fourth plurality of core sections being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said fourth contact section of said fourth generally J-shaped ferromagnetic frame extending generally parallel to said fourth plurality of core sections and positioning below said second elongated coil bobbin;
an actuator assembly comprising an actuator frame operatively coupled to a first generally U-shaped ferromagnetic pole piece and a second generally U-shaped ferromagnetic pole piece, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece being identical, and two permanent magnets, said two permanent magnets being identical, said actuator assembly having a first end and a second end, said first generally U-shaped ferromagnetic pole piece and said second generally U-shaped ferromagnetic pole piece mounted in back-to-back relation, said first generally U-shaped ferromagnetic pole piece having a fifth contact section and a sixth contact section, said second generally U-shaped ferromagnetic pole piece having a seventh contact section and a eighth contact section, said two permanent magnets lying sandwiched therebetween, said actuator assembly positioned so said first contact section and said third contact section being located in between said fifth contact section and said sixth contact section, said second contact section and said fourth contact section being located in between said seventh contact section and said eighth contact section, said first generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said first contact section and said third contact section, said second generally U-shaped ferromagnetic pole piece being located in overlapping relation across from said second contact section and said fourth contact section, said first generally U-shaped ferromagnetic pole piece magnetically coupled to said first general J-shaped ferromagnetic frame when said second generally U-shaped ferromagnetic pole piece magnetically coupled to said second general J-shaped ferromagnetic frame, and said first general U-shaped ferromagnetic pole piece magnetically coupled to said third general J-shaped ferromagnetic frame when said second general U-shaped ferromagnetic pole piece magnetically couple to said fourth general J-shaped ferromagnetic frame; and
a means for conductive contact, said means for conductive contact operatively coupled to said first end of said actuator assembly, the movement of said actuator assembly either driving said means for conductive contact into contact with a pair of contact points positioned directly opposite said means for conductive contact, said means for conductive contact acting as a conductive pathway between said pair of contact points, or driving said means for conductive contact into breaking contact with said pair of contact points, each of said pair of contact points connecting to a blow-out magnet, the movement of said actuator assembly initiated by said relay motor assembly. - View Dependent Claims (97, 98, 99, 100, 101)
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102. A latching magnetic relay assembly comprising:
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a relay motor assembly comprising a first elongated coil bobbin having a first excitation coil wound therearound and a second elongated coil bobbin having a second excitation coil wound therearound, said first elongated coil bobbin and said second elongated coil bobbin being connected in sequence, said first excitation coil being electrically insulated from said second excitation coil, said first excitation coil and said second excitation coil being capable of operating under different voltage, an axially extending cavity within said first elongated coil bobbin and said second elongated coil bobbin, a ferromagnetic frame group having a core section and a contact section, said core section being disposed in and extending through said axially extending cavity in both said first elongated coil bobbin and said second elongated coil bobbin, said contact section extending parallel to said plurality of core sections and positioning outside said first elongated coil bobbin and said second elongated coil bobbin;
an actuator assembly comprising an actuator frame operatively coupled to a first U-shaped ferromagnetic pole piece and a second U-shaped ferromagnetic pole piece, said first U-shaped ferromagnetic pole piece and said second U-shaped ferromagnetic pole piece being identical, and two permanent magnets, said two permanent magnets being identical, said actuator assembly having a first end and a second end, said first U-shaped ferromagnetic pole piece and said second U-shaped ferromagnetic pole piece mounted in back-to-back relation, said first U-shaped ferromagnetic pole piece and said second U-shaped ferromagnetic pole piece operatively coupled to said ferromagnetic frame group; and
a means for conductive contact, said means for conductive contact operatively coupled to said first end of said actuator assembly, said ferromagnetic frame group driving said first U-shaped ferromagnetic pole piece and said second U-shaped ferromagnetic pole piece of said actuator assembly, said first end of said actuator assembly either driving said means for conductive contact into contact with a pair of contact points positioned directly opposite said means for conductive contact, said means for conductive contact acting as a conductive pathway between said pair of contact points, or driving said means for conductive contact into breaking contact with said pair of contact points, creating a contact gap between said means for conductive contact and said pair of contact points, each of said pair of contact points connecting to a blow-out magnet, said blow-out magnets and said contact gap together enabling said latching magnetic relay operable with over 200 amps current and over 120 DC voltage. - View Dependent Claims (103)
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104. A latching magnetic relay assembly comprising:
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a relay motor assembly comprising a first elongated coil bobbin having a first excitation coil wound therearound and a second elongated coil bobbin having a second excitation coil wound therearound, said first elongated coil bobbin and said second elongated coil bobbin being connected in sequence, said first excitation coil being electrically insulated from said second excitation coil, said first excitation coil and said second excitation coil being capable of operating under different voltage, an axially extending cavity within said first elongated coil bobbin and said second elongated coil bobbin, a ferromagnetic frame;
an actuator assembly having a first end and a second end, said actuator assembly comprising an actuator frame operatively coupled to two identical U-shaped ferromagnetic pole pieces, said two identical U-shaped ferromagnetic pole pieces being mounted back-to-back on two identical permanent magnets; and
a means for conductive contact, said means for conductive contact operatively coupled to said first end of said actuator assembly, said ferromagnetic frame driving said two identical U-shaped ferromagnetic pole pieces of said actuator assembly, said first end of said actuator assembly either driving said means for conductive contact into contact with a pair of contact points positioned directly opposite said means for conductive contact, said means for conductive contact acting as a conductive pathway between said pair of contact points, or driving said means for conductive contact into breaking contact with said pair of contact points, creating a contact gap between said means for conductive contact and said pair of contact points, each of said pair of contact points connecting to a blow-out magnet, said blow-out magnets and said contact gap together enabling said latching magnetic relay to operable with over 200 amps of current and over 120 DC voltage. - View Dependent Claims (105)
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Specification