Proportional micromechanical valve
First Claim
1. A microvalve comprising:
- a first layer, a second layer defining a flow area, and a third layer, the second layer disposed between the first layer and the third layer, the first layer defines a first port therethrough and at least one of the first layer and the third layer defines a second port therethrough to permit fluid flow from the first port to the second port through the flow area defined in the second layer, a first member defined by the second layer;
a displaceable structure attached to the first member and including a first end and a second end; and
a first actuator defined by the second layer and operatively coupled to the displaceable structure to displace the second end of the displaceable structure in a plane parallel to the second layer between an open state and a closed state relative to one of the first and second ports.
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Accused Products
Abstract
The present invention provides a proportional microvalve having a first, second and third layer, and having high aspect ratio geometries. The first layer defines a cavity with inlet and outlet ports. The second layer, doped to have a low resistivity and bonded between the first and third layers, defines a cavity having a flow area to permit fluid flow between the inlet and outlet ports. The second layer further defines an actuatable displaceable member, and one or more thermal actuators for actuating the displaceable member to a position between and including an open and a closed position to permit or occlude fluid flow. The third layer provides one wall of the cavity and provides electrical contacts for electrically heating the thermally expandable actuators. The thermal actuators and the displaceable member have high aspect ratios and are formed by deep reactive ion etching such that they are displaceable in the plane of the second layer while being very stiff out of the plane. Thus, both actuation and displacement of the displaceable member are in the plane of the layer.
35 Citations
80 Claims
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1. A microvalve comprising:
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a first layer, a second layer defining a flow area, and a third layer, the second layer disposed between the first layer and the third layer, the first layer defines a first port therethrough and at least one of the first layer and the third layer defines a second port therethrough to permit fluid flow from the first port to the second port through the flow area defined in the second layer, a first member defined by the second layer;
a displaceable structure attached to the first member and including a first end and a second end; and
a first actuator defined by the second layer and operatively coupled to the displaceable structure to displace the second end of the displaceable structure in a plane parallel to the second layer between an open state and a closed state relative to one of the first and second ports. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43)
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44. A microvalve comprising:
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a first layer, a second layer and a third layer, the second layer disposed between the first and third layers, the first layer defines a first port therethrough and at least one of the first and third layers defines a second port therethrough to permit fluid flow from the first port to the second port through a flow area defined in the second layer, a first member suspended within the cavity region and including a proximal end and a distal end, the proximal end of the first member integrally secured to the second layer;
a second member suspended within the cavity region and including a proximal end and a distal end, the proximal end of the second member integrally secured to the second layer;
a displaceable structure suspended within the cavity region and including a first end and a second end, the displaceable structure integrally secured to the distal end of the first suspended member and to the distal end of the second suspended member; and
a first actuator unitarily formed in the second layer and operatively coupled to the first suspended member so as to displace the second end of the displaceable structure in a plane defined by the second layer and at a position between an open state and a closed state relative to one of the first and second ports; and
first electrical contacts formed through the third layer and coupled to the first actuator to provide a first electrical control signal thereto. - View Dependent Claims (45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 69, 70, 71, 72, 73, 74, 75, 76)
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68. A microvalve, comprising:
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a first layer, a second layer defining a flow area, and a third layer, the second layer disposed between the first layer and the third layer, the first layer defining a first port therethrough and at least one of the first and the third layers defining a second port therethrough to permit fluid flow from the first port to the second port through a flow area defined by the second layer, the second layer defines a displaceable structure and at least one actuator disposed relative to a first end of the displaceable structure to move the displaceable structure in a plane parallel to the second layer, the displaceable structure movable to place a second end portion thereof at a position between an open and a closed position relative to one of the first and the second ports; and
an extension at the second end of the displaceable structure which at least partially surrounds the second port, the extension further defining the flow area defined by the second layer.
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77. A microvalve comprising:
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a first layer, a second layer defining a flow area, and a third layer, the second layer disposed between the first layer and the third layer, the first layer defines a first port therethrough and at least one of the first layer and the third layer defines a second port therethrough to permit fluid flow from the first port to the second port through the flow area defined in the second layer;
a first actuator and a second actuator each defined by the second layer and each expandable in response to application of an electrical signal; and
a displaceable structure including a first end and a second end, the displaceable structure coupled to the first actuator closer to the first end than to the second end and coupled to the second actuator closer to the second end than the first end to move the displaceable structure between an open state and a closed state relative to one of the first and second ports. - View Dependent Claims (79)
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78. A microvalve comprising:
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a first layer, a second layer defining a flow area, and a third layer, the second layer disposed between the first layer and the third layer, the first layer defining a first port therethrough and at least one of the first layer and the third layer defining a second port therethrough to permit fluid flow from the first port to the second port through the flow area defined by the second layer, at least a first actuator defined by the second layer and including a first extendable arm and a second extendable arm each extendable in response to an applied signal, the first extendable arm having a greater cross-sectional area than the second extendable arm such that the second extendable arm extends a relatively greater amount than the first extendable arm in response to a given applied signal; and
a displaceable structure having a first end and a second end and disposed relative to the first actuator to move the second end of the displaceable structure between an open state and a closed state relative to one of the first and the second ports.
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80. A microvalve, comprising:
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a first layer, a second layer defining a flow area, and a third layer, the second layer disposed between the first layer and the third layer, the first layer defining a first port therethrough and at least one of the first and the third layers defining a second port therethrough to permit fluid flow from the first port to the second port through a flow area defined by the second layer, the second layer defines a displaceable structure and at least one actuator disposed relative to a first end of the displaceable structure to move the displaceable structure in a plane parallel to the second layer, the displaceable structure movable to place a second end portion thereof at a position between an open and a closed position relative to one of the first and the second ports; and
a fourth layer, the third layer disposed between the second and the fourth layers, wherein the first layer, the second layer and the third layer define a channel therethrough, the channel being enclosed in part by the fourth layer and having an opening in each of the first and the third layers for delivery of fluid from the first layer opening to the third layer opening and into the flow area, the third layer opening being substantially coaxially disposed relative to the first port of the first layer.
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Specification