Power semiconductor devices having linear transfer characteristics and methods of forming and operating same
First Claim
1. An integrated power device, comprising:
- an insulated-gate field effect transistor having an inversion-layer channel therein that operates in a linear mode of operation during forward on-state conduction while a drain region of the transistor simultaneously operates in a velocity saturation mode of operation.
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Accused Products
Abstract
Power MOSFET devices provide highly linear transfer characteristics (e.g., Id v. Vg) and can be used effectively in linear power amplifiers. These linear transfer characteristics are provided by a device having a channel that operates in a linear mode and a drift region that simultaneously supports large voltages and operates in a current saturation mode. A relatively highly doped transition region is provided between the channel region and the drift region. Upon depletion, this transition region provides a potential barrier that supports simultaneous linear and current saturation modes of operation. Highly doped shielding regions may also be provided that contribute to depletion of the transition region.
127 Citations
99 Claims
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1. An integrated power device, comprising:
an insulated-gate field effect transistor having an inversion-layer channel therein that operates in a linear mode of operation during forward on-state conduction while a drain region of the transistor simultaneously operates in a velocity saturation mode of operation. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 16, 17, 18, 19)
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15. A UMOSFET, comprising:
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a semiconductor substrate having a source region and a drain contact region of first conductivity type therein;
a trench in said substrate;
an insulated gate electrode in said trench;
a base region of second conductivity type in said semiconductor substrate, said base region extending to a sidewall of said trench so that application of a gate bias of sufficient magnitude to said insulated gate electrode induces formation of an inversion-layer channel in said base region;
a drift region of first conductivity type on the drain contact region, said drift region extending to the sidewall of said trench; and
a transition region that extends between said drift region and said base region and forms non-rectifying and rectifying junctions therewith, respectively, said transition region having a higher first conductivity type doping concentration therein relative to a first conductivity type doping concentration in a portion of said drift region extending adjacent the non-rectifying junction.
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20. A MOSFET, comprising:
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a semiconductor substrate of first conductivity type having a base region of second conductivity type therein;
a source region of first conductivity type in said base region and forming a P-N junction therewith;
a drain region of first conductivity type in said semiconductor substrate, said drain region comprising a transition region of first conductivity type that extends into said base region and forms a P-N junction therewith;
an insulated gate electrode that extends opposite said base region so that application of a gate bias of sufficient magnitude thereto induces formation of an inversion-layer channel in said base region that extends from said-source-region to said transition region and forms respective non-rectifying junctions with said source region and said transition region during a forward on-state mode of operation; and
means, electrically connected to said base region, for fully depleting said transition region during the on-state mode of operation and before the inversion-layer channel becomes pinched off. - View Dependent Claims (21, 22, 23, 24, 25, 26, 28, 29, 30)
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27. An integrated power device, comprising:
a lateral MOSFET having an inversion-layer channel therein that operates in a linear mode of operation during forward on-state conduction while a first portion of a drain region of the transistor simultaneously operates in a velocity saturation mode of operation, said drain region comprising a transition region that forms a non-rectifying junction with the inversion-layer channel during forward on-state conduction and is more highly doped than the first portion of the drain region.
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31. A lateral MOSFET, comprising:
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a semiconductor substrate having a first region of first conductivity type therein extending to a face thereof;
a base region of second conductivity type in the first region and forming a P-N junction therewith;
a source region of first conductivity type in said base region;
a drain contact region of first conductivity type in the first region;
an insulated gate electrode that extends on the face and opposite said base region;
a transition region of first conductivity type that extends in said semiconductor substrate and forms a P-N junction with said base region so that application of a gate bias of sufficient magnitude to said insulated gate electrode induces formation of an inversion-layer channel in said base region that extends from said source region to said transition region; and
a drift region of first conductivity type that extends between said transition region and said drain contact region and forms first and second non-rectifying junctions therewith, respectively, said drift region having a minimum doping concentration therein that is less than a maximum doping concentration in said transition region. - View Dependent Claims (32, 33, 34, 35, 36, 37, 38, 39, 40)
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41. A method of operating an insulated-gate field effect transistor, comprising the steps of:
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applying a positive voltage to a gate electrode of the transistor; and
fully depleting a portion a drain region of the transistor at the channel/drain junction during on-state conduction while simultaneously applying to the drain region a positive voltage having a magnitude less than a magnitude of the positive voltage applied to the gate electrode.
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42. A method of operating an insulated-gate field effect transistor, comprising the steps of:
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applying a positive voltage to a gate electrode of the transistor; and
fully depleting a portion a drain region of the transistor at the channel/drain junction during on-state conduction while simultaneously applying to the drain region a positive voltage that induces a positive voltage at the channel/drain junction having a magnitude less than a magnitude of the positive voltage applied to the gate electrode.
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43. A method of forming a MOSFET, comprising the steps of:
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forming a semiconductor substrate having a source region and drain contact region of first conductivity type therein;
forming a base region of second conductivity type extending adjacent a surface of said semiconductor substrate;
forming a transition region of first conductivity type that extends to the surface and forms a rectifying junction with said base region;
forming an insulated gate electrode extending on the surface and opposite said source, base and transition regions so that application of a gate bias of sufficient magnitude thereto induces formation of the inversion-layer channel; and
forming a drift region of first conductivity type that extends between said transition region and said drain contact region, forms a first non-rectifying junction with said transition region and has a first conductivity type doping concentration therein on the drift region side of the first non-rectifying junction that is less than a first conductivity type doping concentration on the transition region side of the first non-rectifying junction.
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44. A method of forming a vertical power device having a lateral MOSFET therein, comprising the steps of:
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forming a semiconductor substrate having a drift region of first conductivity type therein and a transition region of first conductivity type that extends between the drift region and a face of the substrate and has a maximum doping concentration therein that is greater than a minimum doping concentration in the drift region;
forming a base region of second conductivity type that extends through the transition region and into the drift region;
forming a trench that extends through the transition region and into the drift region and has a sidewall that is spaced from the base region by a portion of the transition region;
forming an insulated electrode in the trench;
forming a gate electrode on the face of the semiconductor substrate;
implanting dopants of first conductivity type into the semiconductor substrate to define a source region in the base region and a channel region extension that extends from the base region into the transition region; and
forming a source contact that electrically connects the source region to the insulated electrode in the trench. - View Dependent Claims (45, 46, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 68, 69, 70, 71, 72, 73)
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47. A vertical power device, comprising:
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a semiconductor substrate having first and second trenches and a drift region of first conductivity type therein that extends into a mesa defined by the first and second trenches;
first and second insulated electrodes in the first and second trenches;
first and second base regions of second conductivity type that extend adjacent sidewalls of the first and second trenches, respectively, and in the mesa;
first and second source regions of first conductivity type in said first and second base regions, respectively;
an insulated gate electrode that extends on a surface of said semiconductor substrate and opposite said first base region; and
a transition region of first conductivity type that extends between said first and second base regions, forms a non-rectifying junction with the drift region and has a vertically retrograded first conductivity type doping profile relative to the surface.
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67. A vertical power device, comprising:
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a semiconductor substrate;
a drift region of first conductivity type in said semiconductor substrate;
first and second spaced-apart base regions of second conductivity type in said semiconductor substrate;
first and second source regions of first conductivity type in said first and second base regions, respectively;
a transition region of first conductivity type that extends between said first and second base regions, forms a non-rectifying junction with the drift region and has a vertically retrograded first conductivity type doping profile relative to a surface of said semiconductor substrate; and
an insulated gate electrode that extends on the surface and opposite said first base region and said transition region.
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74. A vertical power device, comprising:
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a semiconductor substrate having first and second trenches and a drift region of first conductivity type therein that extends into a mesa defined by the first and second trenches;
first and second insulated electrodes in the first and second trenches, respectively;
a first base region of second conductivity type that extends opposite a sidewall of the first trench and in the mesa;
a first shielding region of second conductivity type that extends opposite the sidewall of the first trench, is more highly doped than said first base region, is disposed between said first base region and the drift region and forms a P-N rectifying junction with the drift region;
a source region of first conductivity type in said first base region;
an insulated gate electrode that extends on the mesa and opposite said first base region; and
a source electrode that extends on said source region and is electrically connected to said first and second insulated electrodes. - View Dependent Claims (75, 76)
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77. A vertical power device, comprising:
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a semiconductor substrate having first and second trenches and a drift region of first conductivity type therein that extends into a mesa defined by the first and second trenches;
first and second insulated electrodes in the first and second trenches;
first and second base regions of second conductivity type that extend adjacent sidewalls of the first and second trenches, respectively, and in the mesa;
first and second source regions of first conductivity type in said first and second base regions, respectively;
an insulated gate electrode that extends on a surface of said semiconductor substrate and opposite said first base region; and
a transition region of first conductivity type that extends between said first and second base regions and forms a non-rectifying junction with the drift region, said transition region having a peak first conductivity type dopant concentration therein at a first depth relative to a surface of said substrate; and
wherein a product of the peak first conductivity type dopant concentration in said transition region and a width of said transition region at the first depth is in a range between 3.5×
1012 cm−
2 and 6.5×
1012 cm−
2. - View Dependent Claims (78, 79)
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80. A vertical power device, comprising:
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a semiconductor substrate having first and second trenches and a drift region of first conductivity type therein that extends into a mesa defined by the first and second trenches;
first and second insulated electrodes in the first and second trenches;
first and second base regions of second conductivity type that extend adjacent sidewalls of the first and second trenches, respectively, and in the mesa;
first and second source regions of first conductivity type in said first and second base regions, respectively;
a first insulated gate electrode that extends on a surface of said semiconductor substrate and opposite said first base region;
a second insulated gate electrode that extends on a surface of said semiconductor substrate and opposite said second base region;
a conductive region that extends between said first and second insulated gate electrodes and opposite the mesa; and
a source electrode that is electrically connected to said first and second source regions and to said conductive region. - View Dependent Claims (81, 82, 83, 84, 85)
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86. A method of forming a vertical power device, comprising the steps of:
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implanting transition region dopants of first conductivity type at a first dose level and first energy level into a surface of a semiconductor substrate having a drift region of first conductivity type therein that extends adjacent the surface;
forming a gate electrode that extends opposite the implanted transition region dopants, on the surface;
implanting shielding region dopants of second conductivity type at a second dose level and second energy level into the surface, using the gate electrode as an implant mask;
implanting base region dopants of second conductivity type at a third dose level and third energy level into the surface, using the gate electrode as an implant mask;
driving the implanted transition, shielding and base region dopants into the substrate to define a transition region that extends in the drift region and has a vertically retrograded first conductivity type doping profile therein relative to the surface, first and second shielding regions that extend on opposite sides of the transition region and form respective P-N rectifying junctions therewith and first and second base regions that extend on opposite sides of the transition region and form respective P-N rectifying junctions therewith; and
implanting source region dopants of first conductivity type into the first and second base regions, using the gate electrode as an implant mask. - View Dependent Claims (87, 88, 89, 90, 91, 92, 93, 94, 95, 96)
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97. A method of forming a vertical power device, comprising the steps of:
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forming a trench in a semiconductor substrate having a drift region of first conductivity type therein that extends adjacent a sidewall of the trench;
lining the trench with a trench insulating layer;
forming a trench-based electrode on the trench insulating layer;
forming an insulated gate electrode on a surface of the substrate;
forming a base region of second conductivity type that extends in the substrate and to the sidewall of the trench;
forming a source region of first conductivity type that extends in the base region and to the sidewall of the trench;
etching back the trench insulating layer to expose portions of the base and source regions that extend along the sidewall of the trench; and
forming a source contact that is electrically connected to the base and source regions along the sidewall of the trench.
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98. An integrated power device having active and dummy cells therein, comprising:
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a semiconductor substrate a drift region of first conductivity type therein;
first, second, third and fourth trenches spaced-apart trenches in said semiconductor substrate, said first and second trenches defining an active mesa therebetween into which the drift region extends, said second and third trenches defining a first dummy mesa therebetween into which the drift region extends and said third and fourth trenches defining a second dummy mesa therebetween into which the drift region extends;
first, second, third and fourth insulated electrodes in said first, second, third and fourth trenches, respectively;
first and second base regions of second conductivity type that extend adjacent sidewalls of the first and second trenches, respectively, and in the mesa;
first and second source regions of first conductivity type in said first and second base regions, respectively;
an insulated gate electrode that extends on a surface of said semiconductor substrate and opposite said first base region; and
a transition region of first conductivity type that extends between said first and second base regions and forms a non-rectifying junction with the drift region, said transition region having a peak first conductivity type dopant concentration therein at a first depth relative to a surface of said substrate; and
wherein the first and second dummy mesas are devoid of a forward on-state current path. - View Dependent Claims (99)
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Specification