Variable strength stent

• US 20030023301A1
• Filed: 09/16/2002
• Published: 01/30/2003
• Est. Priority Date: 04/22/1999
• Status: Active Grant

• Current Assignee: Daniel L. Cox, Timothy A. Limon
• Original Assignee: Daniel L. Cox, Timothy A. Limon
• Inventors: Cox, Daniel L., Limon, Timothy A.
• Granted Patent: US 6,852,124 B2
• Time in Patent Office: Days
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2250/0036 differing in thickness

Abstract

An expandable stent for implantation in a body lumen, such as an artery, is disclosed. The stent consists of a plurality of radially expandable cylindrical elements generally aligned on a common longitudinal stent axis and interconnected by one or more interconnecting members placed so that the stent is flexible in the longitudinal direction. The strength of the stent at a center section or at either end can be varied by increasing the mass of the struts forming each cylindrical element in that center section or end section relative to the lower mass struts in the remaining sections of the stent. Increasing the mass of the struts can be accomplished by, for a given strut thickness, increasing the width of the strut, or increasing the length of a cylindrical element.

Claims

1. A longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, comprising:

a plurality of adjacent cylindrical elements, each cylindrical element having a circumference extending around a longitudinal stent axis, being substantially independently expandable in the radial direction, wherein the plurality of adjacent cylindrical elements are arranged in alignment along the longitudinal stent axis and define a first end section, a second end section, and a center section therebetween;

each cylindrical element having constant thickness struts formed in a generally serpentine wave pattern transverse to the longitudinal axis and containing alternating valley portions and peak portions;

a plurality of interconnecting members extending between the adjacent cylindrical elements and connecting the adjacent cylindrical elements to one another; and

wherein the struts in at least one cylindrical element have a greater mass than the struts of the other cylindrical elements.

2. The stent of claim 1, wherein the struts of the cylindrical elements in the center section have a greater mass than the struts of the cylindrical elements in the first end section and the second end section.

3. The stent of claim 1, wherein the struts of the cylindrical elements in the first end section and the second end section have a greater mass than the struts of the cylindrical elements in the center section.

4. The stent of claim 2, wherein the struts having greater mass have greater strut width.

5. The stent of claim 2, wherein the struts having greater mass have greater strut length.

6. The stent of claim 3, wherein the struts having greater mass have greater strut width.

7. The stent of claim 3, wherein the struts having greater mass have greater strut length.

8. The stent of claim 1, wherein the cylindrical elements in the center section and the second end section have a greater length than the cylindrical elements in the first end section.

9. The stent of claim 1, wherein the peak portions have irregular radii of curvature so that upon expansion, the peak portions uniformly and evenly expand.

10. The stent of claim 1, wherein the stent is formed from a flat piece of material.

11. The stent of claim 1, wherein the stent is formed of a biocompatible material selected from the group consisting of stainless steel, tungsten, tantalum, super-elastic nickel-titanium alloys, or thermoplastic polymers.

12. The stent of claim 1, wherein the stent has a radial expansion ratio of about 1.0 in the contracted condition up to about 4.0 in the expanded condition.

13. The stent of claim 1, wherein the stent is formed from a single piece of tubing.

14. A longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, comprising:

a plurality of adjacent cylindrical elements, each cylindrical element having a circumference extending around a longitudinal stent axis, being substantially independently expandable in the radial direction, wherein the plurality of adjacent cylindrical elements are arranged in alignment along the longitudinal stent axis and define a first end section, a second end section, and a center section therebetween;

each cylindrical element having struts formed in a generally serpentine wave pattern transverse to the longitudinal axis and containing alternating valley portions and peak portions;

a plurality of interconnecting members extending between the adjacent cylindrical elements and connecting the adjacent cylindrical elements to one another; and

wherein the struts of each cylindrical element in the center section have a greater mass than the struts of each cylindrical element in the first end section.

15. The stent of claim 14, wherein the struts of each cylindrical element in the center section have a greater mass than the struts of each cylindrical element in the first end section and the second end section.

16. The stent of claim 14, wherein the struts of each cylindrical element in the center section and the second end section have a greater mass than the struts of each cylindrical element in the first end section.

17. The stent of claim 14, wherein the struts of each cylindrical element in the center section have the same mass as the struts of each cylindrical element in the second end section.

18. The stent of claim 14, wherein the cylindrical elements cooperate to define a generally smooth cylindrical surface and wherein the peak portions form projecting edges which project outwardly from the cylindrical surface upon expansion.

19. The stent of claim 14, wherein the struts of each cylindrical element in the center section have a greater strut width than the struts of each cylindrical element in the first end section and the second end section.

20. The stent of claim 14, wherein each cylindrical element in the center section has a greater length than each cylindrical element in the first end section.

21. The stent of claim 14, wherein each cylindrical element in the center section and the second end section have a greater length than each cylindrical element in the first end section.

22. A method for constructing a longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, the method comprising the steps of:

providing a plurality of adjacent cylindrical elements, each cylindrical element having a circumference extending around a longitudinal stent axis, being substantially independently expandable in the radial direction;

arranging the plurality of adjacent cylindrical elements in alignment along the longitudinal stent axis to include a first end section, a second end section, and a center section therebetween;

forming struts in each cylindrical element in a generally serpentine wave pattern transverse to the longitudinal axis and containing alternating valley portions and peak portions;

providing a plurality of interconnecting members extending between the adjacent cylindrical elements and connecting the adjacent cylindrical elements to one another; and

providing struts of the cylindrical elements in the center section that have a greater mass than the struts of the cylindrical elements in the first end section.

23. The method of claim 22, wherein the method further comprises providing struts of the cylindrical elements in the center section having a greater mass than the struts of the cylindrical elements in the first end section and the second end section.

24. The method of claim 22, wherein the method further comprises the step of providing struts of the cylindrical elements in the center section and the second end section having a greater mass than the struts of the cylindrical elements in the first end section.

25. The method of claim 22, wherein the method further comprises the step of providing struts of the cylindrical elements in the center section having the same mass as the struts of the cylindrical elements in the second end section.

26. The method of claim 22, wherein the method further comprises the step of providing struts of the cylindrical elements in the center section having a greater strut width than the struts of the cylindrical elements in the first end section.

27. The method of claim 22, wherein the method further comprises the step of providing struts of the cylindrical elements in the center section have a greater strut width than the struts of the cylindrical elements in the first end section and the second end section.

28. The method of claim 22, wherein the method further comprises the step of providing each cylindrical element in the center section having a greater length than the cylindrical elements in the first end section.

29. The method of claim 22, wherein the method further comprises the step of providing cylindrical elements in the center section and the second end section having a greater length than the cylindrical elements in the first end section.

30. A longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, comprising:

a plurality of adjacent cylindrical elements, each cylindrical element having a circumference extending around a longitudinal stent axis, being substantially independently expandable in the radial direction, wherein the plurality of adjacent cylindrical elements are arranged in alignment along the longitudinal stent axis and define a first end section, a second end section, and a center section therebetween;

each cylindrical element having struts formed in a generally serpentine wave pattern transverse to the longitudinal axis and containing alternating valley portions and peak portions;

a plurality of interconnecting members extending between the adjacent cylindrical elements and connecting the adjacent cylindrical elements to one another; and

wherein the struts of the cylindrical elements in the first section have a greater mass than the struts of the cylindrical elements in the center section.

31. The stent of claim 30, wherein the struts of the cylindrical elements in the second end section have a greater mass than the struts of the cylindrical elements in the center section.

32. The stent of claim 31, wherein the struts of the cylindrical elements have a constant thickness.

33. The stent of claim 30, wherein the struts in the first end section have a longer strut length than the struts in the cylindrical elements in the center section.

34. The stent of claim 30, wherein the struts in the first end section have a greater strut width than the struts in the cylindrical elements in the center section.

35. The stent of claim 30, wherein the struts in the first end section and the second end section have greater strut widths than the struts in the cylindrical elements in the center section.

36. A method for constructing a longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, the method comprising the steps of:

providing a plurality of adjacent cylindrical elements, each cylindrical element having a circumference extending around a longitudinal stent axis, being substantially independently expandable in the radial direction;

arranging the plurality of adjacent cylindrical elements in alignment along the longitudinal stent axis to include a first end section, a second end section, and a center section therebetween;

forming struts in each cylindrical element in a generally serpentine wave pattern transverse to the longitudinal axis and containing alternating valley portions and peak portions;

providing a plurality of interconnecting members extending between the adjacent cylindrical elements and connecting the adjacent cylindrical elements to one another; and

providing struts of the cylindrical elements in the first end section that have a greater mass than the struts of the cylindrical elements in the center section.

37. The method of claim 36, wherein the method further comprises providing struts of the cylindrical elements in the first end section having a greater strut length than the struts of the cylindrical elements in the center section.

38. The method of claim 36, wherein the method further comprises providing struts of the cylindrical elements in the first end section having a greater strut width than the struts of the cylindrical elements in the center section.

39. The method of claim 36, wherein the method further comprises the step of providing struts of constant thickness in the cylindrical elements.

40. The method of claim 36, wherein the method further comprises providing struts of the cylindrical elements in the first end section and the second end section having a greater strut width than the struts of the cylindrical elements in the center section.

41. The method of claim 36, wherein the method further comprises providing struts of the cylindrical elements in the first end section and the second end section having a greater strut length than the struts of the cylindrical elements in the center section.