Composite tubular assembly and method of forming same

• US 20030026928A1
• Filed: 09/27/2002
• Published: 02/06/2003
• Est. Priority Date: 05/03/1999
• Status: Active Grant

• Current Assignee: DeepFlex Inc.
• Original Assignee: Michael J. Bryant
• Inventors: Bryant, Michael J.
• Granted Patent: US 6,804,942 B2
• Time in Patent Office: Days
• US Class Current: 428/36.3
• CPC Class Codes: B29C 63/08 by winding helically
• CPC Class Codes: B29D 23/001 Pipes; Pipe joints pleated hoses B29D23/18
• CPC Class Codes: B32B 37/1284 Application of adhesive
• CPC Class Codes: F16L 11/081 comprising one or more layers of a helically wound cord or wire in combination with braided layers F16L11/088
• CPC Class Codes: F16L 11/082 two layers
• CPC Class Codes: Y10T 428/1369 Fiber or fibers wound around each other or into a self-sustaining shape [e.g., yarn, braid, fibers shaped around a core, etc.]

Abstract

A composite tubular assembly formed by a core or tube which is reinforced by a multitape product which is wrapped in alternate non-bonded helical wraps on the core or tube. Each tape is first formed by impregnating a fibrous strip with a resin and then such tapes are fed from spools to the core of the tube.

Claims

26. A composite tubular assembly, comprising:

a tubular core of fluid conducting flexible material having an external curved surface;

a first set of a plurality of superimposed substantially coextensive strips of material, which first set is thin and flexible enough to bend to substantially conform to the curved external surface of said core; and

a flexible first sheet substantially around said strips to confine said strips together in the superimposed relation.

27. The structure of claim 26, including:

a second set of a plurality of superimposed substantially coextensive strips of material, which second set is thin and flexible enough to bend to substantially conform to the curved external surface of said core; and

a second flexible sheet separate from said first sheet substantially around said second set of strips to confine said strips in said second set together in a superimposed relation, which said second sheet is in at least partially non-bonding contact with said first sheet to provide limited sliding relative movement therebetween upon the flexing of said tubular core.

28. The structure of claim 26, wherein:

said strips are non-metallic, and including an adhesive between said strips to bond said strips together.

29. The structure of claim 27, wherein:

said strips in said first set and said second set are non-metallic; and

an adhesive between said strips in said first set and said second set to separately bond said strips in each of said sets together.

30. A composite tubular assembly, comprising:

a tubular core of fluid conducting flexible material having an external curved surface;

a first set of a plurality of superimposed substantially coextensive strips of material, which said first set is thin and flexible enough to bend to substantially conform to the curved external surface of said core;

said strips are non-metallic; and

an adhesive between said strips to bond said strips together.

31. A composite tubular assembly, comprising:

a tubular core of fluid conducting flexible material having an external curved surface;

a first set of a plurality of superimposed substantially coextensive strips of material, which first set is thin and flexible enough to bend to substantially conform to the curved external surface of said core;

a second set of a plurality of superimposed substantially coextensive strips of material, which said second set is thin and flexible enough to bend to substantially conform to the curved external surface of said core;

some of said strips in each said set being non-metallic;

an adhesive between said strips in each of said first and second sets to bond said strips in each of said sets separately; and

wherein said first set is in at least partially non-bonding contact with said second set to provide limited relative sliding movement therebetween upon the flexing of said tubular core.

32. A composite tubular assembly, comprising:

a tubular core of fluid conducting flexible material having an external curved surface;

a first set of a plurality of superimposed substantially coextensive strips of material, which said first set is thin and flexible enough to bend to substantially conform to the curved external surface of said core;

a flexible first sheet substantially around said strips to confine said strips together in the superimposed relation; and

wherein said first sheet is in non-bonding contact with said core to provide limited relative sliding movement therebetween upon the flexing of said core.

33. A composite tubular assembly, comprising:

a tubular core of fluid conducting flexible material having an external curved surface;

a first set of a plurality of superimposed substantially coextensive strips of material, which said first set is thin and flexible enough to bend to substantially conform to the curved external surface of said core; and

wherein said bonded strips are in non-bonding contact with said core to provide limited relative sliding movement therebetween upon the flexing of said core.

34. A composite tubular assembly, comprising:

a tubular core of fluid conducting flexible material having an external curved surface;

a first set of a plurality of superimposed substantially coextensive strips of material, which said first set is thin and flexible enough to bend to substantially conform to the curved external surface of said core;

said bonded strips being in non-bonding contact with said core to provide limited relative sliding movement therebetween upon the flexing of said core;

some of said strips being non-metallic; and

including an adhesive between said strips to bond said strips together.

35. A method of forming a composite tubular assembly, comprising:

superimposing a first set of a plurality of thin flexible strips of material substantially coextensively with each other;

wrapping a flexible first sheet substantially around said strips to maintain said strips in the superimposed relation; and

wrapping said first sheet and said strips substantially enclosed therewith helically around the tubular core in a non-bonding relationship with said core to provide limited sliding relative movement between said first sheet and said core upon the flexing of said core.

36. A method of forming a composite tubular assembly, comprising:

superimposing a first set of a plurality of thin flexible strips of material substantially coextensively with each other;

superimposing a second set of a plurality of thin flexible strips of material substantially coextensively with each other; and

wrapping said first set and said second set at opposite helical angles on a fluid conducting tube of flexible material without bonding either of said sets to each other or to said tube so as to provide limited sliding relative movement of said strips relative to each other and to said tube.

37. The method of claim 36, wherein:

each wrapping is formed as a layer with a gap between adjacent edges of each strip which is sufficient to permit flexibility of the wrap and to permit flexing of the tubular core.