Needle protection device for use with a vial

• US 20030032926A1
• Filed: 10/07/2002
• Published: 02/13/2003
• Est. Priority Date: 04/14/2000
• Status: Active Grant

• Current Assignee: Smiths Medical ASD, Inc. (Smiths Group International Holdings Ltd.)
• Original Assignee: Smiths Medical ASD, Inc. (Smiths Group International Holdings Ltd.)
• Inventors: Hudon, Lawrence P.
• Granted Patent: US 6,951,551 B2
• Time in Patent Office: Days
• US Class Current: 604/197
• CPC Class Codes: A61M 2005/2414 from the side
• CPC Class Codes: A61M 5/24 Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic ampoules or carpules A61J1/06
• CPC Class Codes: A61M 5/28 Syringe ampoules or carpules, i.e. ampoules or carpules provided with a needle
• CPC Class Codes: A61M 5/3216 Caps placed transversally onto the needle, e.g. pivotally attached to the needle base

Abstract

A needle protection device for a vial, or capsule, has a housing hingedly or flexibly connected to a needle collar by a hinge. The collar has a main portion configured to fit about at least a portion of the body of the vial and an extension configured to fit about at least a portion of the neck of the vial. A needle hub, movable along the neck of the vial and to which a needle extends, is interposed between the body and neck of the vial. The hub has a skirt portion that could be moved along the neck of the vial for capping or overlapping the extension of the collar to thereby non-removably secure the collar to the vial. An improved syringe assembly is effected when a vial of the instant invention is placed within a vial holder applicator, such as for example a CARPUJET applicator. Once firmly positioned within the applicator, a mechanism integral to the applicator is actuated to move the skirt portion of the hub and the collar extension that fits about the neck of the vial relatively towards each other so that the collar extension is capped by the hub skirt portion, thereby securely coupling the collar to the vial. A rod movable along the length of the applicator is mated with a plunger movable along the body of the vial to effect the syringe assembly. The housing hingedly connected to the collar is pivotable relative to the vial to envelop the needle extending from the hub, thereby ensuring that the needle, once contaminated, is prevented from being further exposed.

Claims

1. For use with a vial having a body, a neck extending from said body and a needle extending from said neck, an apparatus for preventing said needle from being exposed to the environment, comprising:

a housing for enveloping said needle, said housing having a collar that is configured to fit to said vial, said collar having a portion that clamps about said body of said vial and an extension that fits about at least a portion of the neck of said vial.

2. Apparatus of claim 1, wherein said collar comprises a non-fully closed ring configured to be snap fitted onto said vial.

3. Apparatus of claim 1, wherein said vial further comprises:

a needle hub interposed between said neck and said needle, said hub having a skirt portion movable along said neck, said skirt portion overlapping said extension of said collar for fixedly coupling said collar to said vial once said collar and said extension are fitted to said vial and its neck, respectively, and said hub is moved to mate said skirt portion with said extension.

4. Apparatus of claim 1, wherein said housing is movably connected to said collar and pivotable to a position along the longitudinal axis of said vial for enveloping said needle.

5. Apparatus of claim 1, wherein said housing further comprises:

locking means for preventing said needle from being moved relative to said housing once said needle is enveloped by said needle.

6. A method of attaching a needle protection housing to a vial having a body, a neck extending from said body and a needle extending from said neck, comprising the steps of:

a) integrating a collar to said housing, said collar having a portion that clamps about the body of said vial and an extension that fits about at least a portion of said neck of said vial;

b) securing said housing to said vial by means of said collar;

c) interposing a hub between said neck and said needle of said vial, said hub having a skirt portion that is movable along said neck of said vial; and

d) moving said hub to position said skirt portion to overlap said extension of said collar to thereby fixedly couple said collar to said vial.

7. Method of claim 6, wherein said step a further comprises the step of:

attaching said housing to said collar via a hinge, said housing pivotable about said hinge to a position along the longitudinal axis of said vial to envelop said needle.

8. Method of claim 6, wherein said step b further comprises the step of:

fitting said collar to said vial via an opening at a location along the circumference of said collar.

9. Method of claim 6, further comprising the steps of:

placing said vial secured with said collar into a holder, said holder having one end for biasing against the neck of said vial and a mechanism for applying a biasing force against the other end of the body of said vial away from said neck; and

actuating said mechanism to apply a force against said other end of the body of said vial to push said vial towards said one end of said holder to thereby move said skirt portion and said extension relatively towards each other until said skirt portion overlaps said extension of said collar for fixedly coupling said collar to said vial.

10. A syringe assembly comprising:

a vial having a body, a neck extending from said body and a needle extending from said neck;

a housing for enveloping said needle, said housing having a collar that is configured to fit to said vial, said collar having a portion that clamps about at least a portion of said body of said vial and an extension that fits about at least a portion of said neck of said vial; and

a holder whereinto said vial is placed, said holder having one end for biasing against said neck of said vial and a mechanism for applying a biasing force against an other end of the body of said vial away from said neck, said mechanism being actuable to apply a force to push the body of said vial towards said one end of said holder to thereby fixedly couple said extension of said collar to said vial.

11. Syringe assembly of claim 10, wherein said mechanism comprises a turnable base that, when rotated to one direction, comes into contact with said other end of the body of said vial for pushing said vial towards said one end of said holder.

12. Syringe assembly of claim 11, wherein said vial comprises a container having a plunger movable longitudinally within said container;

and

a rod freely coupled to said base and movable along the length of said holder, said rod being coupled to said plunger;

wherein said vial contains a medicament that is ejected from the needle extending from said vial when said rod coupled to said plunger is moved toward the neck of said needle.

13. Syringe assembly of claim 10, further comprising:

a hub movably mounted over the neck of said vial, said hub having a skirt portion movable to overlap at least one portion of said integral extension; and

wherein when said mechanism applies said biasing force against said other end of the body of said vial, said skirt portion of said hub and said extension of said collar are moved relatively towards each other until said skirt portion overlaps said extension to thereby fixedly couple said collar to said vial.

14. Syringe assembly of claim 10, wherein said housing is connected to said collar via a hinge, said housing pivotable via said hinge to a position in alignment with said needle to envelop said needle.

15. Syringe assembly of claim 13, further comprising:

locking means integrated to said housing for preventing said needle and said housing from moving away relative to each other once said housing is pivoted to envelop said needle.

16. In combination, a vial having a neck, a hub mounted about said neck, a needle extending from said hub, a collar fitted about said vial, said collar having an extension that fits about the neck of said vial, a holder for accepting said vial, a mechanism working cooperatively with said holder for maintaining said vial in said holder, said mechanism actuable to apply a biasing force against said hub, said hub having a skirt portion that, when biased by said force, is driven to overlap said extension of said collar to thereby fixedly couple said collar to said vial.

17. Combination of claim 16, further comprising:

a housing movably coupled to said collar, said housing pivotable to a position in alignment along the longitudinal axis of said vial to envelop said needle.

18. Combination of claim 16, further comprising:

locking means integrated to said housing for preventing said needle and said housing from moving away relative to each other once said housing is pivoted to envelop said needle.

19. Combination of claim 16, wherein said holder comprises an elongated member having a cavity whereinto said vial is placed, said holder further having respective openings at both of its ends, one of said openings for providing access for said needle to extend beyond said holder, the other of said openings providing a path for a rod to extend from outside of said holder to within the interior of said vial to mate with a plunger movably fitted within said vial;

wherein when said rod is pushed towards the neck of said vial, said plunger forces any medicament stored in said vial to be ejected through said needle.

20. Combination of claim 16, wherein said mechanism comprises a turnable base that, when rotated to one direction, would come into contact with the end of the body of said vial away from said neck for applying a force against said vial to thereby indirectly apply said biasing force against said hub.