Two winding resonating arc fault sensor which boosts arc fault signals while rejecting arc mimicking noise

• US 20030058596A1
• Filed: 11/05/2002
• Published: 03/27/2003
• Est. Priority Date: 03/04/2000
• Status: Active Grant

• Current Assignee: Pass & Seymour (Legrand SA)
• Original Assignee: Pass & Seymour (Legrand SA)
• Inventors: MacBeth, Bruce F.
• Granted Patent: US 6,876,528 B2
• Time in Patent Office: Days
• US Class Current: 361/93.5
• CPC Class Codes: G01R 15/183 using transformers with a magnetic core
• CPC Class Codes: H02H 1/0015 Using arc detectors

Abstract

A fault detector sensor includes a current transformer, with two multi-turn windings each formed around a portion of the core, with one winding adjacent to each of the hot and neutral wires of the power line being protected. Both windings are connected in series in a way which reinforces arc fault noise generated by arc faults involving the line and neutral, but which causes signal reduction for noise signals from the line and neutral, or either, to ground. The windings and core are selected to self resonate at a frequency that excludes power line carrier frequencies but which includes arc fault frequencies. The core optionally has a third winding, forming a grounded neutral transformer, or ground fault detector. Instead of a third winding, one of the arc fault sensing windings can act as a dual function sensor.

Claims

1. A sensor for an arc fault detecting device for protecting an electric power circuit including a neutral wire and a hot wire, comprising:

a transformer with the neutral and hot wires forming primaries,

a first secondary winding wound next to the hot wire, and arranged to receive more of the hot wire flux than the neutral wire flux; and

a second secondary winding wound next to the neutral wire, and arranged to receive more of the neutral wire flux than the hot wire flux;

wherein the first and second secondary windings are connected as signal series adding for currents carried by the hot, neutral, or both which do not involve ground, and signal series opposing for currents carried by either the hot, neutral, or both which involve ground.

2. The sensor of claim 1, in which the transformer includes a core, wherein said core has a coupling to enable electrical connection to circuit common to eliminate sensitivity to electric field noise.

3. The sensor of claim 1 in which each of the first and second secondary windings self resonate with respective winding parasitic capacitance at predetermined first and second frequencies.

4. The sensor of claim 3 in which the first and second frequencies overlap into double tuned circuits and act to produce increased signal output over selected broad bandwidths of arcing noise.

5. The sensor of claim 3 in which the first and second frequencies are each above 400 KHz.

6. The sensor of claim 3 further comprising an additional capacitor connected across each secondary winding.

7. The sensor of claim 3 further comprising an additional resistor connected across each secondary winding whereby the circuit Q is lowered, thereby increasing the sensor bandwidth.

8. The sensor of claim 1 in which the transformer comprises a core having at least one air gap, said air gap lying along a line that is perpendicular to a line which bisects the cross-sections of the hot and neutral wires.

9. The sensor of claim 8 in which the core comprises a toroid.

10. The sensor of claim 8 in which the core comprises a square.

11. The sensor of claim 8, in which the transformer includes:

a core having a continuous perimeter portion surrounding said neutral and hot wires; and

a leg portion located along a line that is perpendicular to a line which bisects the cross-sections of the hot and neutral wires;

wherein said leg portion has an air gap; and

wherein said first and second windings are wound on said continuous perimeter portion.

12. The sensor of claim 8, in which the transformer includes two E cores, wherein the outer legs of the E cores abut each other but the center legs do not abut each other so as to form an air gap, and wherein the first winding surrounds one abutted pair of outer legs and the second secondary winding surrounds the other abutted pair of outer legs.

21. The sensor of claim 1 in which the transformer comprises a ferrite core.

22. The sensor of claim 1, in which the transformer comprises a bar core, in which the bar core is located between the neutral and the hot conductor in a position to receive the flux from both wires, and in which the flux from each wire reinforces for a common mode current but decreases for differential load current, and in which the transformer comprises a first secondary acting as the sensor winding and one or more additional secondary windings connected as resonate tanks which resonate in the broadband arc noise spectrum and which act to increase the flux passing through the sensor secondary.

23. The sensor of claim 22 in which the first secondary also resonates in the broadband arc noise spectrum.

24. The sensor of claim 22 in which each secondary winding self resonates with its respective winding parasitic capacitance at a predetermined frequency.

25. The sensor of claim 22, where the resonate tank frequencies of the secondary windings overlap into double or N tuned circuits and act to produce increased signal output over selected broad bandwidths of the arcing noise.

26. The sensor of claim 22 in which each secondary resonates at a frequency above 400 KHz.

27. The sensor of claim 22 further comprising an additional capacitance added across each secondary winding.

29. The arc fault detecting device of claim 1, further comprising a ground fault detector, wherein the sensor transformer first or second windings, or both, act as a grounded neutral transformer transmitter.

30. The arc fault detecting device of claim 29 in which a third winding acts as the grounded neutral transformer transmitter.

31. The arc fault detecting device of claim 29 in which a third winding acts as a ground fault transformer sensor.

13. An arc fault circuit interrupter, comprising:

a transformer having a first core section which partially surrounds the hot wire; and

a second core section which partially surrounds the neutral wire;

wherein the first secondary winding is wound on the first core section next to the hot wire, which receives more of the hot wire flux than the neutral wire flux;

wherein the second secondary winding is wound on the second core section next to the neutral wire, which receives more of the neutral wire flux than the hot wire flux; and

wherein the first and second secondary windings are connected as signal series adding for currents carried by the hot, neutral, or both, which do not involve ground, and signal series opposing for currents carried by either the hot, neutral, or both which involve ground.

14. The arc fault circuit interrupter of claim 13 in which each of the first and second secondary windings self resonates with its respective winding parasitic capacitance at a predetermined frequency.

15. The arc fault circuit interrupter of claim 13, where the resonant tank frequencies overlap into double tuned circuits and act to produce increased signal output over a selected broad bandwidth of the arcing noise.

16. The arc fault circuit interrupter of claim 13 in which each secondary resonates at a frequency above 400 KHz.

17. The arc fault circuit interrupter of claim 13, further comprising an additional capacitance connected across each secondary winding.

18. The art fault circuit interrupter of claim 13, further comprising an additional resistor connected across each secondary winding whereby the circuit Q is lowered thereby increasing the sensor bandwidth.

19. The arc fault circuit interrupter of claim 13 in which the core comprises a bar core.

20. The arc fault circuit interrupter of claim 13 in which the core comprises a ferrite core.

28. The arc fault detecting device of claim 13, further comprising:

an electronic switch which activates a circuit interrupter; and

a Zener diode directly coupling one or more of the sensor windings to the electronic switch;

wherein the Zener diode is characterized by a breakover voltage selected at a predetermined level so as to allow the sensor output signal to directly trigger the electronic switch during large fault currents.

32. A sensor for an arc fault detecting device for protecting an electric power circuit including a neutral wire and a hot wire, comprising:

a transformer with the neutral and hot wires forming primaries;

a first secondary winding wound next to the hot wire, and arranged to receive more of the hot wire flux than the neutral wire flux; and

a second secondary winding wound next to the neutral wire, and arranged to receive more of the neutral wire flux than the hot wire flux;

wherein the first and second secondary windings are connected as signal series adding for common mode currents, and signal series opposing for differential mode currents.

33. The sensor of claim 32, in which the transformer includes a core, wherein said core has a coupling to enable electrical connection to circuit common to eliminate sensitivity to electric field noise.

34. An arc fault circuit interrupter for protecting an electric power circuit including a neutral wire and a hot wire, comprising:

a core having a first winding next to the hot wire which receives more of the hot wire flux than the neutral wire flux;

a second winding next to the neutral wire which receives more of the neutral wire flux than the hot wire flux,

wherein the first and second windings are connected as signal series adding for common mode currents, and signal series opposing for differential mode currents.

35. The arc fault circuit interrupter device of claim 34, further comprising:

an electronic switch which activates a circuit interrupter; and

a Zener diode directly coupling one or more of the sensor windings to the electronic switch;

in which the Zener diode is characterized by a breakover voltage selected at a predetermined level so as to allow the sensor output signal to directly trigger the electronic switch during large fault currents.

36. A combination arc fault and ground fault interrupter for protecting an electric circuit including a neutral wire and a hot wire, comprising:

a transformer with the neutral and hot wires forming primaries;

a first secondary winding wound next to the hot wire which receives more of the hot wire flux than the neutral wire flux to produce a first signal;

a second secondary winding wound next to the hot wire which receives more of the hot wire flux than the neutral wire flux to produce a second signal;

an arc fault detector for detection of common mode fault currents from hot to neutral; and

a ground fault detector for detection of differential mode fault currents from hot to ground;

wherein the arc fault detector detects first and second signals having a predetermined phase relationship and the ground fault detector detects first and second signals whose phases oppose the predetermined phase relationship.

37. The combination arc fault and ground fault circuit interrupter of claim 36, further comprising an inverting amplifier that prevents signal from common mode fault currents from being coupled to the ground fault detector.

38. The combination arc fault and ground fault circuit interrupter of claim 36, wherein differential mode fault currents greater than 5 milliamperes are detected.

39. The combination arc fault and ground fault circuit interrupter of claim 36, further comprising at least one low pass filter coupled between at least one of said first and second windings and said ground fault detector wherein detection of di/dt signal by the ground fault detector is prevented.

40. The combination arc fault and ground fault circuit interrupter of claim 36, further comprising a capacitor coupled to at least one of said first and second windings to establish a resonant frequency.

41. The combination arc fault and ground fault circuit interrupter of claim 36, further comprising an inverting amplifier having first and second input terminals and an output terminal;

wherein said first and second input terminals receive either two of said first signal, two of said second signal, or first and second signals coupled in series, and the output terminal is coupled to the ground fault detector.

42. The combination arc fault and ground fault circuit interrupter of claim 36, wherein said arc fault detector is coupled to the first and second coils coupled in series.

43. A combination arc fault and ground fault interrupter for protecting an electric circuit including a neutral wire and a hot wire, comprising:

a transformer with the neutral and hot wires forming primaries of said transformer;

a center tapped secondary winding wound symmetrically with respect to the neutral and hot wires, with the center tap thus forming two secondary winding segments of said transformer;

an arc fault detector coupled to receive signals from at least one of the secondary winding segments; and

a ground fault detector coupled to receive signals from the entire secondary winding;

wherein the ground fault detector detects differential mode fault currents from hot to ground and the arc fault detector detects common mode faults from hot to neutral.

44. The combination arc fault and ground fault interrupter of claim 43, further comprising a summer coupled to the secondary winding segments to produce a signal from common mode fault currents but not from differential mode fault currents, wherein the arc fault detector is coupled to the summer.

45. The combination arc fault and ground fault interrupter of claim 43, further comprising a differential amplifier coupled to the entire secondary winding, wherein the differential amplifier couples signal to the ground fault detector.

46. The combination arc fault and ground fault circuit interrupter of claim 45 in which differential mode currents greater than 5 milliamperes are detected.

47. The combination arc fault and ground fault circuit interrupter of claim 45, further comprising an integrator capacitance, wherein detection by the ground fault detector of di/dt signal is prevented.

48. The combination arc fault and ground fault circuit interrupter of claim 43, further comprising a capacitor coupled to each secondary winding segment to establish a resonant frequency.

49. A sensor for an arc fault detecting device for protecting an electric power circuit including a neutral wire and a hot wire, comprising:

a transformer with the neutral and hot wires forming primaries of said transformer, and

a secondary winding of said transformer wound intermediate the hot wire and neutral wire,

wherein the secondary winding senses common mode currents carried by the hot wire, the neutral wire, or both wires which do not involve ground but does not sense differential mode currents carried by the hot wire, the neutral wire, or both wires which involve ground.

50. The sensor of claim 49, in which the transformer further comprises a core having an air gap, wherein the air gap is in a leg portion of the core located along a line that is perpendicular to a line which bisects the cross-sections of the hot and neutral wires, and wherein said secondary winding surrounds said leg portion.

51. The sensor of claim 50, in which the transformer includes a core, wherein said core has a coupling to enable electrical connection to circuit common to eliminate sensitivity to electric field noise.

52. The sensor of claim 51, wherein said coupling includes at least one of a solid contact, friction contact, conductive coating, and bare wire wrap.