Method and apparatus for performing minimally invasive cardiac procedures

• US 20030060809A1
• Filed: 09/10/2002
• Published: 03/27/2003
• Est. Priority Date: 08/10/1992
• Status: Active Grant

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Incorporated (Intuitive Surgical Holdings, LLC)
• Inventors: Wright, James, Laby, Keith Phillip, Wang, Yulun, Uecker, Darrin R., Wilson, Jeff, Jordan, Steve
• Granted Patent: US 7,074,179 B2
• Time in Patent Office: Days
• US Class Current: 606/1
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 2017/00199 with a console, e.g. a control panel with a display
• CPC Class Codes: A61B 2017/00252 for by-pass connections, i.e. connections from heart chamber to blood vessel or from blood vessel to blood vessel
• CPC Class Codes: A61B 2017/00973 pedal-operated
• CPC Class Codes: A61B 2034/742 Joysticks
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/70 Manipulators specially adapted for use in surgery
• CPC Class Codes: A61B 34/75 Manipulators having means for prevention or compensation of hand tremors
• CPC Class Codes: A61B 34/76 Manipulators having means for providing feel, e.g. force or tactile feedback
• CPC Class Codes: A61B 34/77 Manipulators with motion or force scaling
• CPC Class Codes: A61B 46/10 specially adapted for instruments, e.g. microscopes

Abstract

A system for performing minimally invasive cardiac procedures. The system includes a pair of surgical instruments that are coupled to a pair of robotic arms. The instruments have end effectors that can be manipulated to hold and suture tissue. The robotic arms are coupled to a pair of master handles by a controller. The handles can be moved by the surgeon to produce a corresponding movement of the end effectors. The movement of the handles is scaled so that the end effectors have a corresponding movement that is different, typically smaller, than the movement performed by the hands of the surgeon. The scale factor is adjustable so that the surgeon can control the resolution of the end effector movement. The movement of the end effector can be controlled by an input button, so that the end effector only moves when the button is depressed by the surgeon. The input button allows the surgeon to adjust the position of the handles without moving the end effector, so that the handles can be moved to a more comfortable position. The system may also have a robotically controlled endoscope which allows the surgeon to remotely view the surgical site. A cardiac procedure can be performed by making small incisions in the patient'"'"'s skin and inserting the instruments and endoscope into the patient. The surgeon manipulates the handles and moves the end effectors to perform a cardiac procedure such as a coronary artery bypass graft.

Claims

1. A minimally invasive procedure for suturing a secondary vessel to a coronary artery of a patient with a suturing needle, wherein the coronary artery has an opening, comprising the steps of:

a) providing a first articulate arm and a second articulate arm, said first and second articulate arms being coupled to a controller and an input device that receive an input command and move said first and second articulate arms in response to the input command;

b) cutting at least one incision into the patient;

c) inserting said first and second articulate arms into the patient through the incision;

d) generating an input command to move said first articulate arm to grasp the secondary vessel;

e) generating an input command to move said second articulate arm to grasp the suturing needle;

f) generating an input command to move said second articulate arm to move the needle through the coronary artery and the secondary vessel; and

g) repeating step (g) to suture the secondary vessel to the coronary artery.

2. The method as recited in claim 1, wherein the secondary vessel is a internal mammary artery and the method further includes the step of cutting the internal mammary artery before moving the internal mammary artery to the location adjacent to the artery opening.

3. The method as recited in claim 1, further comprising the step of generating input commands to move said first articulate arm to move the needle and suture the secondary vessel to the coronary artery.

4. The method as recited in claim 1, wherein said steps of generating the input commands include a surgeon moving a first master handle and a second master handle such that the movement of said first and second articulate arms correspond to the movement of said first and second master handles.

5. The method as recited in claim 4, wherein said first and second articulate arms each have an end effector which move a scaled increment of the movement of said first and second master handles.

6. The method as recited in claim 4, further comprising the steps of activating said first and second articulate arms such that said first and second articulate arms move in conjunction with the movement of said first and second master handles and deactivating said first and second articulate arms so that said first and second articulate arms remain stationary when said first and second master handles are moved by the surgeon.

7. The method as recited in claim 1, further comprising the steps of providing an endoscope that is coupled to a third articulate arm and inserting the endoscope into the patient through an incision, wherein said third articulate arm is coupled to said controller and an endoscopic input device that receives an input command.

8. The method as recited in claim 7, further comprising the step of generating an input command that moves said third articulate arm and the endoscope within the patient.

9. The method as recited in claim 5, further comprising the step of applying a force to the surgeon which corresponds to a force applied by said end effector.

10. The method as recited in claim 9, wherein the force applied to the surgeon is a scaled increment of the force applied by said end effector.

11. The method as recited in claim 4, further comprising the step of filtering input commands that correspond to a hand tremor of the surgeon.

12. A system that allows a surgeon to perform a procedure on a patient, comprising:

a first articulate arm which has a first end effector;

a first input device that can be moved a first input device spatial increment by the surgeon to create a first input command; and

,

a controller that is coupled to said first input device and said first articulate arm, said controller receives said first input command from said first input device and provides a first output command to said first articulate arm to move said first end effector a first end effector spatial increment, wherein said controller scales said first input command so that the first input device spatial increment is different than the first end effector spatial increment.

13. The system as recited in claim 12, further comprising a second articulate arm which has a second end effector, and a second input device which can be moved a second input device spatial increment by the surgeon to create a second input command, said controller receives said second input command from said second input device and provides a second output command to said second articulate arm to move said second end effector a second end effector spatial increment, wherein said controller scales said second input command so that the second input device spatial increment is different than the second end effector spatial increment.

14. The system as recited in claim 13, further comprising a third articulate arm that holds an endoscope, and a third input device which receives an instruction from the surgeon and which generates a third input command in response to the instruction, said controller receives said third input command and provides a third output command to said third articulate arm to move the endoscope.

15. The system as recited in claim 12, wherein said first input device is a master handle that is moved by the surgeon, said input device further has an input button that is coupled to said controller to activate said first articulate arm so that said first end effector moves in conjunction with a movement of said master handle and deactivates said first articulate arm so that said first end effector remains stationary when said master handle is moved by the surgeon.

16. The system as recited in claim 15, wherein said master handle pivots about a master pivot point.

17. The system as recited in claim 12, wherein said first end effector has a force sensor and said first input device has an actuator that is coupled to said force sensor to apply a force to the surgeon that corresponds to a force sensed by said force sensor.

18. The system as recited in claim 17, wherein the force applied to the surgeon is a scaled increment of the force sensed by said force sensor.

19. The system as recited in claim 12, wherein said input device has a first position sensor that provides a first input position signal and a second position sensor that provides a second input position signal, wherein said controller provides a first scale factor for said first input position signal and a second scale factor for said second input position signal.

20. The system as recited in claim 12, wherein said first articulate arm includes a surgical instrument that is coupled to a robotic arm by a sterile coupler.

21. The system as recited in claim 20, wherein said robotic arm is enclosed by a sterile bag.

22. The system as recited in claim 12, wherein said first articulate arm rotates about a pivot point located at an incision of the patient.

23. The system as recited in claim 22, wherein said robotic arm has a pair of passive joints.

24. The system as recited in claim 12, wherein said controller has a filter that filters a first input command which corresponds to a hand tremor of the surgeon.

25. A medical robotic system that can be inserted through a first incision of a patient and controlled by a surgeon, comprising:

a first articulate arm which has a passive joint that is coupled to a first end effector inserted into the incision, wherein the incision defines a first pivot point for said first end effector;

a first input device that creates a first input command in response to an instruction from the surgeon; and

,

a controller that is coupled to said first input device and said first articulate arm, said controller receives said first input command from said first input device and provides a first output command to said first articulate arm to move said first end effector relative to the first pivot point.

26. The system as recited in claim 25, further comprising a second articulate arm which has a second end effector, and a second input device which creates a second input command in response to an instruction from the surgeon, said controller receives said second input command from said second input device and provides a second output command to said second articulate arm to move said second end effector about a second pivot point located at a second incision of the patient.

27. The system as recited in claim 26, further comprising a third articulate arm that holds an endoscope, and a third input device which receives an instruction from the surgeon and which generates a third input command in response to the instruction, said controller receives said third input command and provides a third output command to said third articulate arm to move the endoscope about a third pivot point located at a third incision of the patient.

28. The system as recited in claim 27, wherein said first input device is a master handle that is moved by the surgeon.

29. The system as recited in claim 25, wherein said first input device is a master handle that is moved by the surgeon, said input device further has an input button that is coupled to said controller to activate said first articulate arm so that said first end effector moves in conjunction with a movement of said master handle and deactivates said first articulate arm so that said first end effector remains stationary when said master handle is moved by the surgeon.

30. The system as recited in claim 28, wherein said first end effector moves a scaled increment of a movement of said master handle.

31. The system as recited in claim 25, wherein said first end effector has a force sensor and said first input device has an actuator that is coupled to said force sensor to apply a force to the surgeon that corresponds to a force sensed by said force sensor.

32. The system as recited in claim 31, wherein the force applied to the surgeon is a scaled increment of the force sensed by said force sensor.

33. The system as recited in claim 25, wherein said first articulate arm includes a surgical instrument that is coupled to a robotic arm by a sterile coupler.

34. The system as recited in claim 33, wherein said robotic arm is enclosed by a sterile bag.

35. The system as recited in claim 25, wherein said robotic arm has a pair of passive joints.

36. The system as recited in claim 25, wherein said controller has a filter that filters a first input command which corresponds to a hand tremor of the surgeon.

37. A system that allows a surgeon to perform a procedure on a patient, comprising:

a first articulate arm which has a first end effector;

a first input device that can be moved a first input device spatial increment by the surgeon to create a first input command;

a controller that is coupled to said first input device and said first articulate arm, said controller receives said first input command from said first input device and provides a first output command to said first articulate arm to move said first end effector; and

,

a second input device that activates said first articulate arm so that said first end effector moves in conjunction with said first input device and deactivates said first articulate arm so that said first end effector remains stationary while the surgeon moves said first input device.

38. The system as recited in claim 37, further comprising a second articulate arm which has a second end effector and a second input device which can be moved a second input device spatial increment by the surgeon to create a second input command, said second input device has a second input button that can be depressed by the surgeon, said controller receives said second input command from said second input device and provides a second output command to said second articulate arm to move said second end effector when said second input button is depressed.

39. The system as recited in claim 38, further comprising a third articulate arm that holds an endoscope, and a third input device which receives an instruction from the surgeon and which generates a third input command in response to the instruction, said controller receives said third input command and provides a third output command to said third articulate arm to move the endoscope.

40. The system as recited in claim 37, wherein said first input device include a master handle that pivots about a master pivot point.

41. The system as recited in claim 40, wherein said first input device is a master handle that is moved by the surgeon, said input device further has an input button that is coupled to said controller to activate said first articulate arm so that said first end effector moves in conjunction with a movement of said master handle and deactivates said first articulate arm so that said first end effector remains stationary when said master handle is moved by the surgeon.

42. The system as recited in claim 37, wherein said first end effector has a force sensor and said first input device has an actuator that is coupled to said force sensor to apply a force to the surgeon that corresponds to a force sensed by said force sensor.

43. The system as recited in claim 42, wherein the force applied to the surgeon is a scaled increment of the force sensed by said force sensor.

44. The system as recited in claim 40, wherein said first end of effector moves a scaled increment of a movement of said master handle.

45. The system as recited in claim 37, wherein said first articulate arm includes a surgical instrument that is coupled to a robotic arm by a sterile coupler.

46. The system as recited in claim 45, wherein said robotic arm is enclosed by a sterile bag.

47. The system as recited in claim 37, wherein said first articulate arm rotates about a pivot point located at an incision of the patient.

48. The system as recited in claim 47, wherein said robotic arm has a pair of passive joints.

49. The system as recited in claim 37, wherein said controller has a filter that filters a first input command which corresponds to a hand tremor of the surgeon.

50. A medical robotic system, comprising:

a robotic arm;

a sterile bag that encloses said robotic arm;

a sterile coupler that is plugged into said robotic arm; and

,

a surgical instrument that is plugged into said sterile coupler.

51. The system as recited in claim 50, wherein said surgical instrument is an end effector which has a pair of fingers.

52. The system as recited in claim 51, wherein said sterile coupler includes a piston that couples said end effector fingers to an actuator within said robotic arm.