Method and apparatus for calculating the amplitude of a complex waveform associated with a rotating machine shaft after removing the running speed frequency

• US 20030182071A1
• Filed: 03/22/2002
• Published: 09/25/2003
• Est. Priority Date: 03/22/2002
• Status: Active Grant

• Current Assignee: ABB Incorporated (ABB Limited)
• Original Assignee: ABB Incorporated (ABB Limited)
• Inventors: DiTommaso, Anthony M., Milojevic, Ljubisa, Dowdell, Kevin
• Granted Patent: US 6,668,234 B2
• Time in Patent Office: Days
• US Class Current: 702/66
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence
• CPC Class Codes: G01M 15/12 by monitoring vibrations
• CPC Class Codes: G05B 2219/37435 Vibration of machine

Abstract

A sampled data system for computing the amplitude of a singal received from a vibration sensing probe minus the fundamental frequency associated with the running speed of a rotating machinery shaft. This signal is known as the Not 1X waveform and variations in its amplitude can signal problems with bearings, rotors, cracks or mechanical looseness, and/or fluids of the rotating machine. The amplitude of the Not 1X waveform can be provided in either peak to peak amplitude, peak amplitude, absolute average or root mean square.

Claims

1. A method for calculating the amplitude of a waveform associated with a rotating machine shaft after removing the fundamental frequency thereof comprising:

a) storing a predetermined percentage of samples of said waveform obtained at a predetermined sampling rate in a bin of data in a memory;

b) associating a speed of said shaft with each of said stored samples;

c) determining the center frequency of a bandstop filter through which said samples stored in said memory data bin are passed by averaging the speed of said shaft associated with each of said stored samples;

d) accumulating a predetermined number of said stored samples starting with the first of said stored samples; and

e) using said accumulated stored samples to provide a data point that is free of any residual bias in said samples.

2. The method of claim 1 wherein said bandstop filter is an infinite impulse response filter.

3. The method of claim 1 wherein said predetermined number of said accumulated stored samples is about two-thirds of said samples stored in said bin of memory.

4. A method for calculating the amplitude of a waveform associated with a rotating machine shaft after removing the fundamental frequency thereof comprising:

a) storing a predetermined percentage of samples of said waveform obtained at a predetermined sampling rate in a bin of data in a memory;

b) associating a speed of said shaft with each of said stored samples;

c) determining the center frequency of a bandstop filter through which said samples stored in said memory data bin are passed by averaging the speed of said shaft associated with each of said stored samples;

d) accumulating a predetermined number of said stored samples starting with the first of said stored samples; and

e) calculating the average of said accumulated stored samples.

5. The method of claim 4 wherein said bandstop filter is an infinite impulse response filter.

6. The method of claim 4 wherein said predetermined number of said accumulated stored samples is about two-thirds of said samples stored in said bin of memory.

7. A method for calculating the amplitude of a waveform associated with a rotating machine shaft after removing the fundamental frequency thereof comprising:

a) sampling said waveform at a predetermined sampling rate;

b) storing a predetermined percentage of said samples in a bin of data in a memory;

c) associating a speed of said shaft with each of said stored samples;

d) passing said samples stored in said memory data bin through a bandstop filter;

e) determining the center frequency of said filter by averaging the speed of said shaft associated with each of said stored samples;

f) accumulating a predetermined number of said stored samples starting with the first of said stored samples; and

g) calculating the average of said accumulated stored samples.

8. The method of claim 7 wherein said bandstop filter is an infinite impulse response filter.

9. The method of claim 8 wherein said infinite impulse response filter is a multi-pole Butterworth filter.

10. The method of claim 7 wherein said predetermined number of said accumulated stored samples is about two-thirds of said samples stored in said bin of memory.

11. The method of claim 7 wherein said average is calculated when the total number of stored samples less said predetermined number of said stored samples starting with the first of said stored samples is ready for processing.

12. A method for calculating the amplitude of a waveform associated with a rotating machine shaft after removing the fundamental frequency thereof comprising:

a) storing a predetermined percentage of samples of said waveform obtained at a predetermined sampling rate in a bin of data in a memory;

b) associating a speed of said shaft with each of said stored samples;

c) determining the center frequency of a bandstop filter through which said samples stored in said memory data bin are passed by averaging the speed of said shaft associated with each of said stored samples;

d) accumulating in an accumulator a predetermined number of said stored samples starting with the first of said stored samples;

e) using said accumulated stored samples to provide a data point that is free of any residual bias in said samples;

f) storing said accumulated value when said accumulated value is close to overflow; and

g) setting said accumulator to zero.

13. The method of claim 12 wherein said method comprises the step of determining if an accumulated value of said data point is close to overflow occurs when said amplitude is to be provided as the root mean square prior to said step of storing said accumulated value.

14. The method of claim 12 wherein said step of storing said accumulated value occurs when said amplitude is to be provided as the root mean square.

15. A system for calculating the amplitude of a waveform associated with a rotating machine shaft after removing the fundamental frequency thereof comprising:

a) means for storing a predetermined percentage of samples of said waveform obtained at a predetermined sampling rate in a bin of data in a memory;

b) means for associating a speed of said shaft with each of said stored samples;

c) means for determining the center frequency of a bandstop filter through which said samples stored in said memory data bin are passed by averaging the speed of said shaft associated with each of said stored samples;

d) means for accumulating a predetermined number of said stored samples starting with the first of said stored samples; and

e) means for using said accumulated stored samples to provide a data point that is free of any residual bias in said samples.

16. A system for calculating the amplitude of a waveform associated with a rotating machine shaft after removing the fundamental frequency thereof comprising:

a) a bin of data in a memory to store a predetermined percentage of samples of said waveform obtained at a predetermined sampling rate; and

b) a computing device operative to;

(i) associate a speed of said shaft with each of said stored samples;

(ii) determine the center frequency of a bandstop filter through which said samples stored in said memory data bin are passed by averaging the speed of said shaft associated with each of said stored samples;

(iii) accumulate a predetermined number of said stored samples starting with the first of said stored samples; and

(iv) use said accumulated stored samples to provide a data point that is free of any residual bias in said samples.